Views: 818 Author: Site Editor Publish Time: 2021-11-19 Origin: Site
In order to help you master the calculation formula of unfolded length of bending more simply and quickly, we listed four common coefficient tables for you, illustrated sixteen calculation formulas of unfolded length of bending, and we also take some examples for better understanding. I hope that the following contents can help you practically. If you have any questions, Please feel free to contact us.
A, B--- bending length of workpiece
P'---bending coefficient of edge bending (bending factor: one factor minus one bend)
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L=A+B-P', which is L=25+65-5.5=84.5
According to Table 1, the plate thickness is 3, the lower die is V25, and the bending coefficient is 5.5
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A(A1), B--- bending length of workpiece
P'---bending coefficient of edge bending (bending factor: one factor minus one bend)
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L=A+T+B-2*P', which is L=50+2+50-2*3.4=95.2
According to Table 1, the plate thickness is 2, the lower die is V12, and the bending coefficient is 3.4
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A(A1), B (B1)-bending length of workpiece
P'---bending coefficient of edge bending (bending factor: one factor minus one bend)
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L=A+T+B+T-3*P', which is L=50+2+90+2-3*3.4=133.8
According to Table 1, the plate thickness is 2, the lower die is V12, and the bending coefficient is 3.4
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A, B (B1)-bending length of workpiece
P'---bending coefficient of edge bending (bending factor: one factor minus one bend)
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L=A+A+B+T+T-4*P', which is l = 25+25+100+1.5+1.5-4 * 2.8 = 141.8
According to Table 1, the plate thickness is 1.5, the lower die is V12, and the bending coefficient is 2.8
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A(A1), B (B1)-bending length of workpiece
P'---bending coefficient of edge bending (bending factor: one factor minus one bend)
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expand length L=A+T+A+T+B+B1+B1-6*P'
which is l = 50+1.5+50+1.5+150+20+20-6 * 2.8 = 276.2
According to Table 1, the plate thickness is 1.5, the lower die is V12, and the bending coefficient is 2.8
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A, B--- bending length of workpiece
P'---flattening fillet bending coefficient
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L=A+B-P', which is L=25+65-1=89
According to Table 2, the plate thickness is 2, the lower die is V12, and the bending factor is half of the plate thickness
Note: According to Table 2, the selection of different lower die has different bending coefficients and different plate thicknesses.
A, B--- bending length of workpiece
P1--- bending coefficient of inner corner
P2--- bending coefficient of external bending angle
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L1=(A-1.5) +(B-1.5)-P1, which is L1= (65-1.5) +(25-1.5)-3.2=83.8
L2=A+B-P2, which is L2=65+25-4.1=85.9
L=L1+L2-T/2, which is L=83.8+85.9-0.75=168.95
According to Table 2, the plate thickness is 1.5, the lower die is V12, the inner corner bending coefficient is 3.2, the outer corner bending coefficient is 4.1, and the 180 bending coefficient is 0.75.
Note: According to Table 2, different bending coefficients of lower dies and different plate thicknesses are different.
A(A1), B1, B2--- bending length of workpiece
P1--- bending coefficient of inner corner
P2--- bending coefficient of external bending angle
P3---90° bending coefficient
R--- bend and fillet (generally plate thickness)
T--- material thickness
P4---180° bending coefficient
The Expanded length L1=A+B1-P2, which is L1=75+29-4.6=99.4
L2=(A1-T) +(B1-T)-P1, which is L2= (37-2) +(29-2)-3.7=58.3
L3=L1+L2-P3 which is L3=99.4+58.3-1=156.7
L=25.5+L3-P1, which is L=25.5+156.7-3.84=178.36
According to Table 2, the plate thickness is 2, the lower die is V12, the inner corner bending coefficient is 3.7, and the outer corner bending coefficient is 4.6.
Note: According to Table 2, different bending coefficients of lower dies and different plate thicknesses are different.
A, A1, A2, B1, B2, L, L1, L2, L3--- bending length of workpiece
P1--- bending coefficient of inner corner
P2--- bending coefficient of external bending angle
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expanded length L1=(A1-T) +(B2-T)-P1 which is L1= (35-2) +(34-2)-3.7=61.3
L2=(B1-T) +(A2-T)-P1, which is L2= (50-2) +(34-2)-3.7=76.3
L3=A+B1+B2-2*P2, which is L3=70+35+50-2*4.6+145.8
L=L1+L2+L3-2*P3, which is L=61.3+75.3+145.8-2*1=280.4
According to Table 2, the plate thickness is 2, the lower die is V12, the inner corner bending coefficient is 3.7, the outer corner bending coefficient is 4.6, and the 90-bending coefficient is 1.
Note: According to Table 2, different bending coefficients of lower dies and different plate thicknesses are different.
A, B--- bending length of workpiece
R--- bend and fillet (generally plate thickness)
T--- material thickness
Unfolded length L=A+1
Note: When the step is equal to the thickness of two plates, add 0.5 for each step and 1 for each step.
A(A1), B (B1)-bending length of workpiece
P'---bending coefficient of edge bending (bending factor: one factor minus one bend)
R---bend and fillet (generally plate thickness)
T--- material thickness
The Expand length L=(A-T) +(B-T)-P', which is L= (66-1) +(26-1)-2=65+25-2=88
According to Table 3, the plate thickness is 2, the lower die is V12, and the 60 bending coefficient is 2
Note: According to Table 3, the neutral layer is selected as the bending length and width.
A (A1, A2, A3, A4), B--- bending length of workpiece
P--- bending factor of 135 bending angles
R--- bend and fillet (generally plate thickness)
T--- material thickness
The Expand length L = A1+A2+A3+A2+A4-P-P.
Note: the same pressure step bending only needs to reduce two coefficients
According to Table 3: the plate thickness is 2, the lower die is V12, and the bending coefficient at 135 is 1.1.
A (A1, A2), B (B1, B2)-bending length of workpiece
P1---120° bending coefficient
P2---145° bending coefficient
P3---90° bending coefficient
R--- bend and fillet (generally plate thickness)
T--- material thickness
Note: if the graphic size is marked on the shape, the shape size should Be converted to the neutral layer size when calculating the unfolding length;
The Expand length L=A11+B11+B21+A21-P1-P2-P3, which is l = 80+50+103+70-1.7-0.7-3.4 = 297.2
According to Table 3: the plate thickness is 2, the lower die is V12, the 120 bending coefficient is 1.7, the 145 bending coefficient is 0.7, and the 90-bending coefficient is 3.4
Note: According to Table 3, different bending coefficients of lower dies and different plate thicknesses are different.
A, B, C--- length, width and height of workpiece bending edge
P--- bending coefficient
R--- bend and fillet (generally plate thickness)
H(H1), l (L1)-the unfolded length of each side
T--- material thickness
D--- bending process clearance (generally 0~0.5)
The Expanded length L1=A, which is L1=27
L=A+C-P, which is L=27+9-3.4=32.6
H1=B-T-D, which is H1=22-2-0.2=19.8. Note: D is 0.2.
H=B+C-P, which is H=22+9-3.4=27.6
According to Table 1: the plate thickness is 2, the lower die is V12 and the bending coefficient is 3.4
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A, B, C--- length, width and height of workpiece bending edge
H(H1), L (L1)-the unfolded length of each side
P---90° bending coefficient P1---30° bending coefficient
R--- bend and fillet (generally plate thickness)
T--- material thickness
D--- bending process clearance (generally 0~0.5)
The Expanded length L1=B-T-D, which is L1=20-1.5-0.2=18.3
L=B+C1+C2-P-P1, which is L=20+12+8.9-2.8-0.5=37.6
H1=C1+A-P-D, which is H1=12+35-2.8-0.2=44. Note: D is 0.2.
H=A+C-P, which is H=35+20-2.8=52.2
According to Table 1: the plate thickness is 1.5, the lower die is V12, the bending coefficient is 2.8, and the 30-bending coefficient is 0.5
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.
A, B, C--- length, width and height of workpiece bending edge
H(H1), L (L1)-the unfolded length of each side
P--- bending coefficient
R--- bend and fillet (generally plate thickness)
T--- material thickness
D--- bending process clearance (generally 0~0.5)
The Expanded length H1=B-B1-D, which is H1=50-12-0.3=37.7. Note: D is 0.2.
H2=B-T-D which is H2=50-2.5-0.3=47.2
H=B+C+B1-2*P, which is H=50+47+12-2*4.5=100
L1=A+C-T-D-P, which is L1=55+47-2.5-0.3-4.5=94.7
L=A+C+B2-2*P, which is L=55+47+12-2*4.5=105
According to Table 1: the plate thickness is 1.5, the lower die is V16 and the bending coefficient is 4.5
Note: According to Table 1, different bending coefficients of lower dies and different plate thicknesses are different.