As a seasoned professional in the metalworking industry, I understand the critical importance of shearing machine maintenance and safe operation procedures. Proper maintenance not only extends the lifespan of our equipment but also ensures optimal performance and safety in the workplace. In this article, I will share essential tips and best practices for shearing machine maintenance, as well as key safety protocols that every operator should follow. By prioritizing these aspects, we can enhance productivity and create a safer working environment for everyone involved. Let’s dive into the details!

آلة القص Safe operating procedure

1.Strictly follow the safe operating procedures and wear protective protective equipment as required.

2.All operators must be familiar with the structure and use of this machine.

3.Do not place any tools on the workbench. The site should have enough space.

4.No-load test machine, the tool can start work after confirming that the tool is up and down several times.

5.After the equipment is started, the tool will move up and down 2-3 times. If abnormal sound or fault is found, it should stop immediately, and the fault will be eliminated.

6.When operating, it is strictly forbidden to put the hand on the cutting edge. Do not touch the foot button while looking at the line or taking the workpiece to avoid accidents.

7.If there is a malfunction during work, the emergency stop device should be pressed in time. After the standby is stabilized, the power supply is turned off for maintenance, and the maintenance must be carried out by professionals.

8.Do not press the switch or adjust the stroke after stopping, so as not to damage the button and mold.

9.Except for the permission of the machine tool personnel, other personnel are prohibited from starting the machine or operating without authorization.

Shearing Machine Maintenance

1.Before starting the machine, the foreign objects and metal debris on the machine tool should be removed. Check whether the electrical switch, cable, and fasteners are normal and loose. Before the machine maintenance or wiping, the knife should be put down.

2.Hydraulic oil circuit:

• 2.1Check the oil level of the fuel tank every week. If the hydraulic system is repaired, check it. Under normal working conditions, the oil level should be kept at 2/3 of the dipstick and should not be lower than the red line of the dipstick.

• 2.2The oil used in this machine is ISO-VG46.

2.3Newly purchased machine tools, after one year of use, the pressure oil must be replaced and replaced every two years. Replace the pressure oil method: the fuel tank must be cleaned and the filter element must be replaced. A special oil filter truck injects new pressure oil into the fuel tank. After the pressure oil is enough, the machine can be put into normal use after 8 hours of idling.

3.Filter:

3.1The filter should be replaced or thoroughly cleaned each time the oil is changed;

3.2If the machine tool has other alarms such as alarms or oily conditions, it should be replaced;

3.3The air filter on the fuel tank is inspected and cleaned every 3 months, preferably 1 year.

4.Lubrication parts must be refueled every week, and the lubricant must be cleaned.

5.After the operation is completed, the upper knife, lower mold and lines must be clean.

By adhering to proper shearing machine maintenance and safe operation procedures, we can significantly reduce the risk of accidents and enhance the efficiency of our operations. Regular inspections, timely maintenance, and a strong focus on safety will lead to a more productive and secure working environment for everyone involved. Remember, safety and efficiency go hand in hand in the metalworking industry.