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- Access the Settings Mask:<\/strong> Begin from the main operating screen. Locate and press the key that opens the menu system from your settings mask<\/strong>. This is your gateway to all machine configurations.<\/li>\n\n\n\n
- Navigate to Configure:<\/strong> From the menu options that appear, select the item labeled Configure (2)<\/em><\/strong> . This action will direct you to the dedicated Configure mask, where machine parameters are managed.<\/li>\n\n\n\n
- Select General Parameters:<\/strong> On the Configure mask, you will see a list of numbered options. Scroll or navigate to select item 7) General parameters<\/em><\/strong>. This section houses the fundamental settings that control the overall behavior of the ESA S875 system.<\/li>\n\n\n\n
- Proceed to the Next Screen:<\/strong> Press the [Next<\/em>]<\/strong> key to move forward within the General parameters menu. The system will prepare to accept changes to protected settings.<\/li>\n\n\n\n
- Enter Security Password:<\/strong> At this point, the system will prompt you for a password. This security measure prevents unauthorized changes to critical machine parameters. Enter the correct password using the on-screen or physical keypad and press [OK<\/em>]<\/strong> to confirm.<\/li>\n\n\n\n
- Activate the Metal-working Machine Function:<\/strong> Now that you have access to the protected settings, locate the field labeled Metal-working machine Field<\/strong>. Enter the value 1<\/strong> in this field. After entering the value, press the ENTER<\/strong> key. Please note that on S 675 Touch and S 875W models, this step is performed using the soft keyboard environment displayed on the touchscreen.<\/li>\n<\/ol>\n\n\n\n
Understanding the “New Bend” Function<\/h2>\n\n\n\n
With the ESA S875 Metal-working machine function now active, the “New Bend” function<\/strong> becomes operational. This feature significantly impacts how the control system handles the creation of new bending steps when you are working on the Settings and Bend summary mask. The core purpose of this function is to boost programming efficiency by allowing operators to create new bends that inherit all of the data<\/strong> from the previous bend, not just the general parameters.<\/p>\n\n\n\n
In standard operation mode (without this function enabled), when you create a new bend, it only copies the general data such as material type, thickness, and tonnage settings. The specific bending angles, positions, and other detailed parameters must be re-entered or adjusted manually. The “New Bend” function eliminates this repetitive work by creating an exact duplicate of the preceding bend, including all its specific data.<\/p>\n\n\n\n
How It Works in Daily Operation<\/h3>\n\n\n\n
This powerful function becomes active in two common programming scenarios:<\/p>\n\n\n\n
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- Using the Next Function:<\/strong> When you are programming a sequence and your cursor is positioned on the last bend in the current section, pressing the designated key will add a new bend to the bottom of your bending list. Critically, this new bend contains all the same data, angles, and dimensions as the bend immediately preceding it. This is ideal for creating multiple identical bends in a sequence.<\/li>\n\n\n\n
- Using the Enter Step Function:<\/strong> If you need to insert a duplicate bend in the middle of an existing sequence, you can select the Enter step<\/strong> item from the programming menu. This action adds a new bend at your current cursor position, and again, this new bend is a complete copy of the preceding bend.<\/li>\n<\/ul>\n\n\n\n
A Critical Warning for Safe Operation<\/h2>\n\n\n\n
While the “New Bend” function offers significant time-saving benefits, it also introduces a potential pitfall that every operator must understand. There is an important safety and programming note to keep in mind:
When the “New Bend” function<\/strong> is enabled, you must pay close attention to how you use the Next function<\/strong>. If you are positioned on the last bend in the section and you continue to press the key thinking you are simply scrolling through the bends, you will actually be adding new ones instead.
This common misunderstanding can lead to unnecessarily long programs filled with duplicate steps, which can cause confusion during production and increase the risk of errors. To safely scroll through your bends when this function is active, it is strongly recommended to use the dedicated scroll key<\/strong> rather than the navigation method that triggers new bend creation. Developing this habit will prevent accidental program expansion.<\/p>\n\n\n\nThe “New Step” Alternative for Traditional Programming<\/h2>\n\n\n\n
Recognizing that operators may sometimes want to add steps using the traditional method (adding only general data), the ESA S875 provides a convenient alternative. When the ESA S875 Metal-working machine function is enabled, a specific function key labeled [New Step<\/em>]<\/strong> appears prominently on the Settings and Bend summary mask.<\/p>\n\n\n\n
Pressing this [New Step<\/em>]<\/strong> key performs the standard operation that was the default before enabling the Metal-working machine function. It adds a new bend that contains only the general data of the preceding bend, allowing you to start with a blank template for that step. This gives you maximum flexibility, letting you choose between creating exact duplicates with one method or creating new customizable steps with another, all within the same programming environment.<\/p>\n\n\n\n
Understanding Forced Bend Clinching<\/h2>\n\n\n\n
The second advanced feature activated by the\u00a0ESA S875 Metal-working machine function\u00a0is\u00a0Forced bend clinching<\/strong>. This specialized function, available on the Settings and Bend summary mask when the\u00a0ESA S875 Metal-working machine function\u00a0is enabled, provides operators with a quick and intuitive method for designating specific bends as clinching operations. Understanding this aspect of the Metal-working machine function\u00a0is essential for shops looking to expand their fabrication capabilities without investing in additional equipment.<\/p>\n\n\n\n
For those unfamiliar with the term, clinching is a sophisticated metalworking process used to join two or more sheets of material together without the need for welding, adhesives, or mechanical fasteners. The\u00a0ESA S875 Metal-working machine function\u00a0simplifies this complex process by automating the control parameters. The process uses specialized tooling in your HARSLE press brake to punch and form the materials, creating a strong, permanent interlock between them. When combined with the\u00a0ESA S875 Metal-working machine function, clinching becomes as easy to program as a standard bend, making it widely used in industries ranging from automotive manufacturing to appliance production.<\/p>\n\n\n\n
How to Implement Forced Bend Clinching<\/h2>\n\n\n\n
Using this feature within the\u00a0ESA S875 Metal-working machine function\u00a0is remarkably simple. To designate a bend as a clinching operation while the Metal-working machine function\u00a0is active, you simply need to set the value\u00a00<\/strong>\u00a0in the\u00a0Y1 Angle Field<\/strong>\u00a0for the specific bend you are programming. The ESA S875 control system recognizes this special value and automatically processes the step as a clinching operation rather than a standard bending operation. This seamless integration is what makes the\u00a0ESA S875 Metal-working machine function\u00a0so valuable for complex fabrication work.<\/p>\n\n\n\n
This automation, made possible by the Metal-working machine function, streamlines what would otherwise be a complex programming task. Instead of manually configuring all the parameters required for clinching, the system handles the heavy lifting, allowing you to focus on part quality and production flow. The result is faster setup times, reduced programming errors, and the ability to confidently take on parts that require both bending and joining in a single setup. Every shop utilizing the\u00a0ESA S875 Metal-working machine function\u00a0will appreciate how it transforms challenging joining operations into straightforward programming steps.<\/p>\n\n\n\n
By mastering both the “New Bend” function and the Forced bend clinching feature within the\u00a0ESA S875 Metal-working machine function, you unlock the full potential of your HARSLE Press Brake equipped with the ESA S875 control. Whether you are producing high-volume repetitive parts or complex assemblies requiring joining operations, the\u00a0Metal-working machine function\u00a0gives you the tools to work smarter, faster, and with greater precision. Understanding every aspect of the Metal-working machine function\u00a0ensures you get maximum value from your HARSLE investment.<\/p>\n\n\n\n
Frequently Asked Questions(FAQ)<\/h2>\n\n\n
\n\n\nWhat exactly does the ESA S875 Metal-working machine function do on my press brake?<\/h3>\n
\n\nThe\u00a0ESA S875 Metal-working machine function\u00a0is a configuration setting that activates two specialized bending features: the “New Bend” function and Forced bend clinching. When enabled, it allows you to create duplicate bends with all preceding data and easily program clinching operations by setting the Y1 Angle Field to zero. This enhances programming efficiency for repetitive tasks and expands your machine’s joining capabilities.<\/p>\n\n<\/div>\n<\/div>\n
\nHow do I know if the ESA S875 Metal-working machine function is currently enabled?<\/h3>\n
\n\nYou can verify whether the\u00a0ESA S875 Metal-working machine function\u00a0is active by checking the Settings and Bend summary mask. When enabled, you will notice the\u00a0[New Step]<\/strong>\u00a0function key appears on this screen. Additionally, when you attempt to add a new bend while positioned on the last bend, you will create a duplicate rather than scrolling, indicating the function is active.<\/p>\n\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n
Conclusion<\/h2>\n\n\n\n
- Using the Enter Step Function:<\/strong> If you need to insert a duplicate bend in the middle of an existing sequence, you can select the Enter step<\/strong> item from the programming menu. This action adds a new bend at your current cursor position, and again, this new bend is a complete copy of the preceding bend.<\/li>\n<\/ul>\n\n\n\n
- Navigate to Configure:<\/strong> From the menu options that appear, select the item labeled Configure (2)<\/em><\/strong> . This action will direct you to the dedicated Configure mask, where machine parameters are managed.<\/li>\n\n\n\n