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Prensa plegadora servo híbrida con HOERBIGER EPrAX EDrive

Prensa plegadora servo híbrida con HOERBIGER EPrAX EDrive

As a professional in the metalworking industry, I understand the importance of precision and efficiency in bending operations. The Hybrid Servo Prensa Plegadora with HOERBIGER EPrAX EDrive combines advanced servo technology with energy-saving features to deliver unmatched performance. This prensa plegadora is engineered to improve accuracy, reduce energy consumption, and extend the life of your machinery. In this guide, I’ll explore how the HOERBIGER EPrAX EDrive optimizes the hybrid servo press brake and why it’s a game-changer for modern manufacturing.

The manufacturing world has been revolutionized by the introduction of hybrid servo press brakes, and the HOERBIGER EPrAX EDrive technology has taken this innovation to the next level. In this article, we’ll explore the key benefits, technical details, and applications of this advanced system, and why it stands out in the world of sheet metal bending.

The Hybrid Servo Press Brake with HOERBIGER EPrAX EDrive represents a significant advancement in bending technology. By offering improved energy efficiency, precision, and versatility, this machine is an invaluable asset for manufacturers aiming to enhance their operations. As industries continue to embrace automation and smart technologies, investing in such innovative equipment will be crucial for maintaining a competitive edge.

For manufacturers considering upgrades or new acquisitions, the hybrid servo press brake presents a compelling option that aligns with modern production demands.

Schematic Overview

Prensa plegadora servo híbrida

Concept

The hybrid ePrAX® press drive newly developed by HOERBIGER revolutionizes conventional solutions for press brakes. 

It is an electrohydraulic system which combines the advantages of both drive technologies: Unlike an electric drive, it is powerful and durable thanks to hydraulics, but owing to the compact closed design dispenses with oil lines, making it clean and leakfree to operate, because all the components, including the tank system, are compactly integrated in the ePrAX®. The ePrAX® translates the electrical input from the machine controller (CNC) in to mechanical linear motion.

To accomplish this, the machine controller communicates with the axis controller and subsequently with the motor controller. The synchronized actuators follow preselected profiles, consisting of a working motion or a rapid motion and working motion, using controlled tracing. The drive controls the position of the bending tool – and its force during stamping – with a speedvariable motor-pump unit.

Prensa plegadora servo híbrida

Ventajas

The ePrAX® is an intelligent, integrated press drive with a piping-free, closed hydraulic system with innovative functional intelligence.The ePrAX® offers customers the following benefits:

  • Plug & Work – Reduced assembly and start-up times due to completely preassembled and tested actuator
  • Fast – increased performance up to 30% by reducing the cycle time (shorter ramp times)
  • Precise – up to 5 μm positioning accuracy
  • Up to 7,000 operating hours and after this significantly longer maintenance cycles as standard systems
  • Higher energy efficiency compared to conventional electro-hydraulic and electromechanical solutions
  • Phenomenal reduced noise development in all operating modes
  • Compared to conventional hydraulic drives:- higher stiffness and controllability due to internal initial pressure- piping free- reduced temperature dependence- considerably reduced tank volume (up to 95%)- high reliability through compact, closed system- easy to use in application (no hydraulic expertise necessary)

Technical Data

ArtículoUnidadePrAX®15ePrAX®19
Pressing forcekN550850
Working strokemm280280
Max. Rapid speedmm/s230230
Max. working speedmm/s1010
Positioning accuracyμm5
Drive power(standard)kW4,45 / 4.456,07 / 6.07
Weight per actuatorkilogramo420600
Instalaciónsenkrecht / vertical
Ambient temperature range°C0 bis / to +40
Rust protectionSurface protected by protective oil
Protection classIP52
Interference resistanceEMV gemäß / EMC accordingDIN 55011 / 61000-6-2
Voltage (controller)3×400 (-15%) … 3×460 (+10%)
Device connected load (controller)9,4 / 9.422,5 / 22.5
Power dissipation (controller)187330

Block Diagram

Prensa plegadora servo híbrida
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Acerca de Jimmy Chen

Como autor y editor dedicado de HARSLE, me especializo en ofrecer contenido perspicaz y práctico adaptado a la industria metalmecánica. Con años de experiencia en redacción técnica, me centro en proporcionar artículos y tutoriales exhaustivos que ayudan a fabricantes, ingenieros y profesionales a mantenerse al día sobre las últimas innovaciones en el procesamiento de chapa metálica, incluyendo prensas plegadoras CNC, prensas hidráulicas, cizallas y más.

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