2 = Internal measurements<\/li>\n<\/ul>\n\n\n\nSelecting the correct measurement method ensures accurate bend calculations throughout the program.<\/p>\n\n\n\n
Material and Tool Data<\/h3>\n\n\n\n The controller automatically loads the previously used punch and die information. If different tooling is required, select the appropriate punch and die before continuing with program creation.<\/p>\n\n\n\n
Correct tooling selection is essential because all bend calculations depend on the tool geometry stored in the controller database.<\/p>\n\n\n\n
How to Configure Bend Data in ESA S929 Numeric Program<\/h2>\n\n\n\n Each tab at the top of the Editor page represents an individual bend. Operators can switch between bends and enter different parameters for each step.<\/p>\n\n\n\n
Setting the Bend Angle<\/h3>\n\n\n\n The bend angle is one of the primary parameters in an ESA S929 Numeric Program.<\/p>\n\n\n\n <\/figure>\n\n\n\nEnter the required bending angle for each step according to the production drawing. The controller uses this value together with the selected tooling and material data to calculate the required machine positions.<\/p>\n\n\n\n
Setting the Bend Length<\/h3>\n\n\n\n Enter the bend length for the selected bend step.<\/p>\n\n\n\n
This value helps the controller determine the required bending force and optimize the machine settings during execution.<\/p>\n\n\n\n
Understanding BDC Calculation<\/h3>\n\n\n\n The BDC (Bottom Dead Center) value is calculated automatically by the ESA S929 controller using technological formulas.<\/p>\n\n\n\n <\/figure>\n\n\n\nIn most applications, operators do not need to manually calculate this value because the controller generates it automatically based on the entered program data.<\/p>\n\n\n\n
Configuring Backgauge Position<\/h3>\n\n\n\n The X1 position defines the backgauge location for the selected bend.<\/p>\n\n\n\n <\/figure>\n\n\n\nAccurate X1 positioning is critical because it determines part dimensions and directly affects bending accuracy.<\/p>\n\n\n\n
Additional X1 correction values can be entered when fine adjustments are required during production.<\/p>\n\n\n\n <\/figure>\n\n\n\nHow to Access Advanced Machining Parameters<\/h2>\n\n\n\n For additional programming functions, swipe downward on the Editor page to open the Secondary Editor Page.<\/p>\n\n\n\n <\/figure>\n\n\n\nThis page contains advanced machining parameters used to optimize bending performance.<\/p>\n\n\n\n
Punto muerto superior (TDC)<\/h3>\n\n\n\n The TDC parameter defines the upper stop position of the ram.<\/p>\n\n\n\n <\/figure>\n\n\n\nAdjusting this value can help optimize cycle time and machine movement efficiency.<\/p>\n\n\n\n
Mute Point<\/h3>\n\n\n\n The mute point defines the position where certain machine safety functions change operating status.<\/p>\n\n\n\n <\/figure>\n\n\n\nThis parameter is generally configured according to machine requirements and production conditions.<\/p>\n\n\n\n
Punto de pellizco<\/h3>\n\n\n\n The pinch point controls the transition point before the bending operation begins.<\/p>\n\n\n\n <\/figure>\n\n\n\nCorrect configuration helps ensure smooth machine operation.<\/p>\n\n\n\n
Force Settings<\/h3>\n\n\n\n The force parameter determines the amount of pressure applied during the bending cycle.<\/p>\n\n\n\n <\/figure>\n\n\n\nThe required force depends on:<\/p>\n\n\n\n
\nEspesor del material<\/li>\n\n\n\n Resistencia del material<\/li>\n\n\n\n Longitud de curvatura<\/li>\n\n\n\n Apertura de matriz<\/li>\n<\/ul>\n\n\n\nProper force settings help achieve consistent bending results while avoiding unnecessary machine stress.<\/p>\n\n\n\n
Crowning Force<\/h3>\n\n\n\n The crowning force parameter compensates for machine deflection during long bending operations.<\/p>\n\n\n\n <\/figure>\n\n\n\nThis adjustment improves angle consistency across the entire bending length.<\/p>\n\n\n\n
Additional Parameters in ESA S929 Numeric Program<\/h2>\n\n\n\n The Secondary Editor Page also provides access to several advanced production settings.<\/p>\n\n\n\n
Change Step Time<\/h3>\n\n\n\n This parameter controls the transition timing between bending steps.<\/p>\n\n\n\n <\/figure>\n\n\n\nOptimizing step changes can improve production efficiency during multi-bend operations.<\/p>\n\n\n\n
Matching Function<\/h3>\n\n\n\n The matching parameter controls synchronization-related functions within the bending process.<\/p>\n\n\n\n <\/figure>\n\n\n\nIt is typically adjusted according to specific application requirements.<\/p>\n\n\n\n
Speed Settings<\/h3>\n\n\n\n The speed parameter allows operators to define machine movement speeds during the bending cycle.<\/p>\n\n\n\n <\/figure>\n\n\n\nAppropriate speed settings help balance productivity and bending accuracy.<\/p>\n\n\n\n
Internal Radius<\/h3>\n\n\n\n The internal radius parameter represents the expected inside bend radius after forming.<\/p>\n\n\n\n <\/figure>\n\n\n\nThis value may be automatically calculated or manually adjusted depending on the application.<\/p>\n\n\n\n
Bend Repetition<\/h3>\n\n\n\n The repetition parameter defines the number of repeated bending cycles required for the selected operation.<\/p>\n\n\n\n <\/figure>\n\n\n\nPiece Rotation<\/h3>\n\n\n\n Piece rotation indicates the workpiece orientation between bending steps.<\/p>\n\n\n\n <\/figure>\n\n\n\nProper rotation settings help operators follow the correct bending sequence.<\/p>\n\n\n\n
Bend Time<\/h3>\n\n\n\n The bend time parameter controls the duration of specific bending operations.<\/p>\n\n\n\n <\/figure>\n\n\n\nIt may be adjusted to optimize production quality and machine performance.<\/p>\n\n\n\n
How to Use Function Settings in ESA S929 Numeric Program<\/h2>\n\n\n\n The Function button provides access to additional bending options.<\/p>\n\n\n\n <\/figure>\n\n\n\nWhen the function menu is opened, operators can activate or deactivate specific functions for each bend.<\/p>\n\n\n\n <\/figure>\n\n\n\nEnabling Bend Functions<\/h3>\n\n\n\n To enable a function:<\/p>\n\n\n\n
\nOpen the Function menu.<\/li>\n\n\n\n Select the desired function.<\/li>\n\n\n\n Tap the corresponding indicator until it changes status.<\/li>\n\n\n\n Confirm the selection.<\/li>\n<\/ol>\n\n\n\nThese functions provide additional flexibility for special bending applications.<\/p>\n\n\n\n
How to Add Additional Bends<\/h2>\n\n\n\n Complex parts often require multiple bending steps.<\/p>\n\n\n\n
Creating a New Bend<\/h3>\n\n\n\n Press the “+” button located at the top of the Editor page.<\/p>\n\n\n\n
The controller will automatically create a new bend step after the currently selected bend.<\/p>\n\n\n\n
Editing Multiple Bend Steps<\/h3>\n\n\n\n Each bend can have independent settings for:<\/p>\n\n\n\n
\n\u00c1ngulo<\/li>\n\n\n\n Backgauge position<\/li>\n\n\n\n Correcciones<\/li>\n\n\n\n Velocidad<\/li>\n\n\n\n Fuerza<\/li>\n\n\n\n Estampaci\u00f3n<\/li>\n<\/ul>\n\n\n\nThis allows operators to create complete multi-step bending programs within a single ESA S929 Numeric Program.<\/p>\n\n\n\n
How to Insert a Bend Between Existing Steps<\/h2>\n\n\n\n Sometimes additional bends must be inserted into an existing sequence.<\/p>\n\n\n\n
Step 1: Select the Reference Bend<\/h3>\n\n\n\n Choose the bend located after the desired insertion point.<\/p>\n\n\n\n
Step 2: Open the Menu<\/h3>\n\n\n\n Press the Menu button.<\/p>\n\n\n\n <\/figure>\n\n\n\nStep 3: Insert the Bend<\/h3>\n\n\n\n Select the “Insert Step” function.<\/p>\n\n\n\n <\/figure>\n\n\n\nThe new bend will be inserted before the currently selected bend, allowing the existing sequence to remain organized.<\/p>\n\n\n\n
How to Delete a Bend<\/h2>\n\n\n\n If a bend is no longer required, it can be removed from the program.<\/p>\n\n\n\n
Select the bend and press the Delete Bend icon.<\/p>\n\n\n\n <\/figure>\n\n\n\nThe selected bend will immediately be removed from the bending sequence.<\/p>\n\n\n\n
Deleting unnecessary bends helps keep programs clean and easier to manage.<\/p>\n\n\n\n
How to Save an ESA S929 Numeric Program<\/h2>\n\n\n\n After all programming data has been entered, the program should be saved.<\/p>\n\n\n\n
Saving the Program<\/h3>\n\n\n\n Press the Save icon.<\/p>\n\n\n\n <\/figure>\n\n\n\nThe controller will open a naming window where the program name can be entered using the touchscreen keyboard.<\/p>\n\n\n\n
After entering the program name, confirm the operation to store the ESA S929 Numeric Program in the controller memory.<\/p>\n\n\n\n
How to Use Save As in ESA S929 Numeric Program<\/h2>\n\n\n\n The Save As function allows operators to create alternative versions of an existing program.<\/p>\n\n\n\n
Creating Program Variants<\/h3>\n\n\n\n Open the Menu and select “Save As”.<\/p>\n\n\n\n <\/figure>\n\n\n\nEnter a new program name and confirm the operation.<\/p>\n\n\n\n
This feature is particularly useful when:<\/p>\n\n\n\n