Discover how to optimize the use of the DAC-360TX controller, from initial setup to troubleshooting, and ensure your shearing machine operates efficiently and effectively.

Introduction

The DAC-360TX controller plays a pivotal role in promoting precise and efficient operations within industrial settings, setting the standard for control technology in demanding environments. Engineered with comprehensive functionality, the DAC-360TX controller is equipped with an intuitive, user-friendly interface, which simplifies the complexities often associated with managing advanced machinery. This facilitates high-precision control of shearing machines, allowing operators to execute tasks with remarkable accuracy and confidence. This detailed guide is designed to provide an in-depth exploration of the DAC-360TX controller, offering valuable insights and practical advice for maximizing the device’s potential. By diligently following these well-structured guidelines, users can significantly boost their operational efficiency while simultaneously extending the lifespan of their equipment. This makes the DAC-360TX controller not just a tool, but a strategic asset for any industrial operation seeking to optimize its production capabilities and reduce downtime.

360 System Overview

The DAC-360TX controller is renowned for its advanced features and robust characteristics which cater to a wide range of industrial needs.

1. Powering On the DAC-360TX Controller

• Turn on the power switch of the control box: Begin the initialization process by switching on the main power of the control box, energizing the entire system.

• Check if the emergency stop is released: Ensure that the emergency stop button is not engaged. This is a critical safety step to prevent unintended operations.

• Turn on the power switch: Activate the main system by flipping on the power switch, which will start the controller interface.

• Click Reset: Select the ‘Reset’ option on the control panel to clear any previous settings, preparing the system for a fresh start.

• Click Start Oil Pump: Engage the hydraulic system by clicking on ‘Start Oil Pump’. Wait until you confirm the oil pump has fully started before proceeding.

• Operate the shearing machine after the oil pump starts: Once the oil pump is active, you can safely operate the shearing machine.

2. Programming for New Products

• Create a new product: Initiate product programming by selecting the ‘New Product’ option to enter specific details for your project.

• Enter product name 12: Key in a distinctive name, such as “Product 12”, to easily identify your project.

• Select product material: Choose the appropriate material from the list provided. This selection will guide various operational settings.

• Confirm plate thickness: Input the specific thickness of the plate you are working with, ensuring precise configuration.

3. Fine-Tuning and Manual Programming

• X-axis correction (if there is an error in shearing, this parameter needs to be adjusted): Adjust this setting if shearing deviations occur, enabling corrections for precise operation.

• Number of cutting: Specify how many cuts the machine needs to perform for this operation.

• X-axis retraction: Set the retreat distance of the X-axis to prepare for subsequent cuts.

• All step parameter settings: Ensure all necessary parameters are configured, such as X-axis distance and speed, to match operational needs.

• Set X-axis distance (sheet size): Define the cutting distance pertinent to the dimensions of the sheet material.

• Set X-axis speed (adjust as needed): Adjust the speed of the X-axis movements according to processing requirements.

• Cutting angle (no modification required; machine calculates automatically): The machine automatically computes the optimal angle for cutting, requiring no manual input.

• Pneumatic supporter (enable as needed): Activate the pneumatic supporter if additional stabilization of materials is required during the process.

• Blade gap (machine calculates automatically based on sheet thickness): The gap between blades is automatically calculated based on the inputted plate thickness to ensure clean cuts.

4. Error Correction and Adjustments

• Add cutting process 2 and set specific parameters: Implement additional cutting sequences and customize their parameters for more complex operations.

• Modify specific parameters as needed (here we modify the X-axis parameter to 200): Make necessary changes to parameters, like setting the X-axis value to 200 for precise corrections.

• Click Run to start cutting: Once all settings are verified, initiate the cutting process by selecting ‘Run’.

5. Manual Mode Adjustment for Precision

• Choose material: In manual mode, start by selecting the material type to set baseline operational parameters.
• Enter plate thickness: Provide an accurate measurement of plate thickness to guide setup processes.
• X-axis correction (confirm the actual cutting error to determine the correction parameters): Validate initial cuts and align them with expected results to refine any discrepancies.
• Correct the error by entering values: Input correction values directly into the system to adjust any identified errors from the initial cuts.
• Number of cutting: Specify the count of slicing operations required in manual settings.
• Backgauge positioning dimensions (sheet cutting dimensions): Determine precise dimensions for the backgauge to aid in accurate material positioning.
• Retraction distance: Set an appropriate retraction margin to facilitate efficient material handling.
• Backgauge positioning speed: Adjust the speed parameters for the backgauge to align with processing requirements.
• Rear pneumatic supporter switch: Engage the rear pneumatic supporter if required for additional material support.
• Cutting angle (no modification required; machine calculates automatically): Allow the controller to auto-calculate the best angle for cutting, eliminating manual calculations.
• Blade gap (no modification required; machine calculates automatically): Trust the automatic adjustment for blade spacing to ensure accurate cuts based on material thickness.

• Click Run after setting: Once all parameters are verified in manual mode, select ‘Run’ to proceed with cutting.

6. Troubleshooting and After-Sales Support

• If there is an error between the X-axis and actual cutting result: When discrepancies occur, verify and correct them through the controller interface.

• Click Correction Axis to input actual cutting distance and complete correction: Directly adjust the X-axis by entering the corrected measurement to address errors.

• Return to X-axis correction to reset to zero and complete settings: Reset the X-axis to baseline settings after adjustments are made to rectify the initial error.

• How to reset if the blade holder drops: In the event of a blade holder drop, initiate a reset by managing the valve and pressure settings appropriately.

• First, open the valve to fully lower the blade: Begin by lowering the blade completely, facilitating an accurate reset.

• Press and hold the fluid switch without releasing it: Maintain pressure on the fluid switch to ensure fluid engagement.

• Observe the pressure gauge: Monitor the gauge closely for correct pressure levels.

• When the pressure gauge displays 12 megapascals: Confirm that the pressure reaches the required 12 MPa for correct operation.

• Close the valve: Securely close the valve to maintain achieved pressure status.

• Then immediately release the fluid filling switch: Once the valve is closed, release the switch to control the pressure fall.

• After releasing the fluid filling switch, the pressure gauge drops to around 10 megapascals is normal: A reduction in pressure to 10 MPa is expected and considered optimal following release.

• The blade holder will be successfully reset: Confirm successful reset of the blade holder post-pressure stabilization.

By following these steps, operators will achieve optimal function and longevity from their DAC-360TX controller, ensuring maximum operational efficiency and accuracy.

Shearing Machine Maintenance Recommendations

A well-maintained DAC-360TX controller significantly extends the operational lifespan of the attached machinery.

• Daily Maintenance and Inspection:
  • Perform regular inspections and lubricate critical components to prevent unexpected malfunctions.
  • Adhering to a routine maintenance schedule enables the detection and resolution of potential issues before escalation.
• Troubleshooting Common Issues:
  • Cultivating an understanding of self-check protocols empowers operators to implement repairs for minor faults independently.
  • Prompt troubleshooting serves as a preventive measure against severe damage and costly downtime.

Conclusion

The DAC-360TX controller is a cornerstone for conducting efficient and precise operations across various industrial environments. Its role as a critical component cannot be underestimated, pioneering the standards of accuracy and control in machine management systems. The DAC-360TX controller is designed to empower users with the tools necessary to optimize their machinery’s performance, leading to enhanced productivity and minimized errors. By focusing on the crucial aspects of proper initialization, operators can set a strong foundation for subsequent operations, thereby reducing the likelihood of malfunctions and ensuring seamless integration within the production line. With the DAC-360TX controller, achieving superior operational standards becomes an attainable goal for businesses aiming to excel in competitive industrial arenas.

Furthermore, regular maintenance and diligent operation of the DAC-360TX controller prove essential in realizing its full potential. Routine inspections and adherence to proper usage protocols help in extending the lifespan of both the controller and the attached machinery, fostering a culture of reliability and safety. Operators are advised to solicit professional technical support when uncertainties arise to maintain optimal performance levels. By aligning closely with the manufacturer’s guidelines for the DAC-360TX controller, businesses can ensure sustained equipment efficiency and secure a competitive edge. Indeed, utilizing the exceptional capabilities of the DAC-360TX controller reinforces its invaluable role in modern production workflows, affirming its status as an indispensable asset in advanced industrial operations.