Struggling with W12 Прокатный станок с ЧПУ installation? Don’t worry! This step-by-step guide will simplify the process, ensuring seamless setup and optimal performance.

To install a W12 CNC Прокатная машина, prepare a level foundation, position the machine securely, connect the hydraulic and electrical systems, and test functionality. Follow the manufacturer’s manual to ensure safety and precision during setup. Proper installation guarantees efficient operation and extends the machine’s lifespan.

Ready to dive deeper? Let’s explore the detailed steps for a flawless installation process below.

Installing and commissioning a four-roll plate bending machine requires careful planning, attention to detail, and adherence to safety protocols. Here’s a step-by-step tutorial to guide you through the process:

W12 CNC Rolling Machine Installation

1. Unpacking and Unloading the W12 CNC Rolling Machine

Carefully open the wooden box and remove the W12 CNC Rolling Machine along with its accessories. Ensure that all components are intact before proceeding. If using a forklift for unloading, position the forks properly under the chassis to provide balanced support and prevent damage. If unloading with a crane, securely attach lifting straps to the designated lifting points and ensure the roll is well-supported during the process. Avoid sudden movements to prevent misalignment or structural damage. Always follow протоколы безопасности and refer to the руководство пользователя for proper lifting guidelines to ensure a smooth and secure installation.

2. Inspect for Damage and Report Issues Promptly

Before proceeding with the installation of the W12 CNC Rolling Machine, carefully inspect the equipment for any signs of damage that may have occurred during transportation. Check the machine body, rollers, control panel, and all accessories for visible dents, cracks, or missing components. If you notice any issues, take clear photos and document the damage. Contact HARSLE immediately to report the problem and receive professional assistance. Prompt reporting ensures that necessary replacements or repairs can be arranged swiftly, preventing delays in your operations. A thorough initial inspection helps guarantee safe and efficient machine performance.

Commissioning of Equipment

1. Fill 46# hydraulic oil into the oil tank of the liquid station

Before starting the W12 CNC rolling machine, it is essential to fill the 46# hydraulic oil в oil tank of the liquid station to ensure smooth and efficient machine operation. Begin by cleaning the oil tank to remove any dust or residue. Then, carefully pour the 46# hydraulic oil into the tank through a fine mesh filter to prevent contamination. Ensure that the oil level reaches the recommended mark on the gauge. After filling, securely close the oil tank and check for any leaks. Proper hydraulic oil maintenance enhances machine performance, lubrication, and longevity for stable operation.

2. Securing the Console and Connecting the Electric Cabinet

To ensure the stable operation of the W12 CNC rolling machine, it is essential to securely fix the control console and properly connect the electric cabinet plug. First, position the console in a convenient and stable location near the machine, ensuring that it is easily accessible for the operator. Use appropriate fasteners to firmly secure it, preventing any movement during operation. Next, carefully insert the electric cabinet plug into the designated power socket, ensuring a tight connection. Double-check the wiring for proper grounding and voltage compatibility to prevent electrical hazards. Finally, test the system to confirm functionality before proceeding with further installation steps.

3. Connect the main power line.

Before connecting the main power line, ensure that the power supply matches the voltage and frequency requirements specified in the W12 CNC Rolling Machine manual. Turn off the main circuit breaker before making any electrical connections. Use properly rated cables and ensure all wiring is securely connected to the designated terminals. Double-check the grounding wire to prevent electrical hazards. Once the power line is connected, switch on the circuit breaker and verify that the machine receives stable power. Finally, inspect the control panel to confirm normal power input before proceeding with further installation steps. Always follow safety guidelines to avoid electrical risks.

4. Turn on the key switch of the console, quickly click “oil pump start” (switch between on and off actions), and observe whether the rotation direction of the hydraulic motor rotates clockwise. If clockwise, it indicates that the main power supply is connected correctly. If it rotates counterclockwise, it indicates that the main power line is not connected correctly. If any two wires are replaced, the connection is correct. Note: the motor cannot rotate in the opposite direction for a long time, which is easy to be damaged.

5. If you are not familiar with the equipment operation process, you can observe the rolling process and be familiar with the equipment operation according to the “electrical system operation instructions” under no load (no plates are put in).

Rolling Process

1. Familiar with the function of the console

Before installing the W12 CNC Rolling Machine, необходимо familiarize yourself with the console functions. The console serves as the control center, allowing operators to set parameters, adjust rolling speed, and monitor real-time data. Key functions include axis movement control, pressure adjustment, and automatic/manual mode switching. Understanding these controls ensures precise operation, reduces errors, and enhances overall efficiency. The display screen provides visual feedback, helping operators monitor the bending process and make necessary adjustments. Mastering the console functions before starting the installation helps in seamless operation and optimal machine performance, ensuring smooth metal rolling results.

2. Familiar with the rolling process of plate bending machine

Generally, by default, we stand on the overturning side of the plate bending machine, feed from the right side, and the left roller is the alignment roller.

2.1. Turn on the power key switch and press the oil pump start button.

2.2. Click on the screen and enter the thickness of the plate to be rolled in the digital display center.

2.3. Start to operate the plate rolling machine, and the rolling method is as follows: