As a professional in the roofing industry, I’ve come to appreciate the efficiency of the Roof Tile Ролик Forming Machine. In this article, I will share essential instructions for operating and maintaining this powerful equipment. Proper understanding and usage of the machine not only enhance productivity but also ensure the quality of the roof tiles produced. Whether you are a seasoned operator or new to the process, these guidelines will provide you with the knowledge needed to maximize the performance and longevity of your roof tile roller forming machine.

Features Application

The working table of the roof tile roller forming has six processes, (i.e. Hexagonal runner) the turning of the working table, in addition to a level of mechanical indexing, positioning but also set up a set of precision positioning mechanism, completely ensure that each stamping process, the accurate positioning of the working table mold, the installation of the upper die slide is a box structure, slide guide and the upper guide of the body, contact length is large, each stamping of the upper die, the process has a second stamping of the mud billet that The first time the upper die presses the tile blank in place, the upper die rises 10 mm.

Roof tile roller forming machine production of color steel plate products are widely used in construction appliances, transportation and other industries. The construction industry is mainly used for steel structure plant, airport, warehouse and refrigeration and other industrial and commercial buildings such as roof walls and doors, civil buildings using color steel plate is less. The advantages of color steel plates are good corrosion resistance, bright colors, beautiful appearance, easy processing and forming and original strength of steel plates, and lower cost, etc.

Guided four-pillar high-speed high-quality molded color tile equipment: using a number of advanced technologies, the host “body” without welding, all using “cast steel” to build from, so the whole machine will not be due to “welding The “main machine” body is deformed due to “stress” caused by “welding”. The main machine “pressure cylinder and main tile mould” are bound by a “guide sleeve” to 120mm “four solid guide hydraulic pillars”, the “main tile The “main tile mould” runs vertically up and down without any vertical deviation, which especially protects the main tile mold from damage and also greatly extends the service life of the “main tile mould”.

Cold-formed Steel

Cold-formed steel is the main material for making light steel structures and is made from cold-formed steel sheets or strips, and its wall thickness can be made very thin by C-beam machines, which greatly simplifies the production process and improves production efficiency. Can produce with the general hot rolling method is difficult to produce the wall thickness of uniform but complex cross-sectional shape of a variety of profiles and different materials of cold-formed color steel equipment.

After making the mud billet get fully exhausted, the upper mold then presses the tile billet into place before returning to the highest position, thus the mold has a long service life and quality of the pressed products is good. The colored steel tile presses are equipped with a lubrication system, which automatically lubricates all the load bearing, transmission gear mechanism movement guide and other parts when the machine is running.

Характеристики машины

The first and second generation of “automatic molded tile equipment” all use “swing cylinder driven slide”. The “swing cylinder” belongs to “moulded colour tile equipment” and is considered an “extremely fragile” accessory. If the forming speed is too fast, it results in strong slide impact force and buffer vibration, causing cracks in tiles. This was a persistent problem in the first and second generation of color tile equipment, which is why the maximum forming speed could only reach 6 tiles per minute.

The HJ-10 type high speed color steel press equipment is guided by a “built-in straight oil cylinder”, and the sliding table is driven by intelligent hydraulic buffer technology. The hydraulic cushioning of the sliding table can be freely adjusted, allowing the sliding table to run smoothly, safely, and reliably. A number of advanced technologies are adopted in its design, ensuring improved stability and performance compared with earlier generations of molded tile equipment.

The main machine “body” is not welded; it is entirely made of “cast steel”. Therefore, the machine does not suffer from “weld stress” that could cause deformation. The “pressure cylinder” and “main tile mould” are connected with a “guide sleeve” to 120mm “four solid guide hydraulic pillars”. This ensures precise vertical movement and extended mold life.

The colored steel house is a new concept of environmental protection and economic housing with light steel H-beam and channel steel as the skeleton, sandwich panel as the wall material, standard module series for space combination, and the components are bolted or welded. It can be easily and quickly assembled and disassembled, realizing the general standardization of temporary buildings, establishing the concept of environmental protection and energy saving, fast and efficient construction, and making temporary houses enter a field of series development, integrated production, matching supply, stocking and multiple turn-around of shaped products.

The roof tile roller forming equipment adopts high-level automatic control software to achieve production information management. The whole unit automatic control system uses a highly integrated network, making the automatic system performance more superior. This advanced automation ensures smoother operation, stronger system stability, and greater adaptability for modern production requirements in the roof tile manufacturing industry.

Roof tile roller forming equipment also provides advantages in operation, maintenance, mechanical debugging, and mold replacement. The market demand for this equipment is mainly focused on medium and large, heavy, and other high-end products. To meet these needs, China’s roof tile roller forming equipment enterprises have greatly improved their R&D and innovation capabilities. The product structure has been further optimized, while overall market competitiveness has also been enhanced significantly, ensuring that these machines remain at the forefront of industry development.

Equipment Operation And Precautions

Manually put the blank and take the blank. Working procedure: Before using the equipment, check whether all connections are secure and whether the installation bolts and nuts are properly tightened. The left and right chassis should be filled with sufficient lubricating oil before powering on. Start the machine for a test run, first running it empty. Carefully observe for vibration, unusual noise, or lack of lubrication in the oil window, and check if each moving part is well coordinated.

Only after confirming normal operation should the mold be installed. When installing the mold, the power supply must be cut off. Use the manual motor belt or big gear to move the table into the correct position, and ensure the slide seat rises to the highest point. It is best to place a solid object between the table and the bottom surface of the slide seat, to prevent accidents caused by the natural fall of the slide seat during mold installation or adjustment.

The automatic roof tile roller forming can be installed and used alone, but it requires manual loading and unloading of billets, or it can be equipped with automatic loading frame and unloading robot to form a tile production line with extruder, roof tile roller forming, billet feeding machine and tile tray conveying line, which does not require manual operation at all. The machine is mainly composed of left and right body, bottom connecting rod, top case cover, sliding seat, hexagonal runner, belt pulley, gear mechanism, groove wheel mechanism, cam mechanism, lubrication pump, oil circuit system, electric control part, etc.

Runout Handling Method

Roof tile roller forming equipment in the production process will inevitably appear this or that problem, the most common is the color steel plate deviation problem, once the deviation will affect the production efficiency of machinery and product qualification rate, so we must know how to correct these errors.

At the first and last row of the color steel tile equipment, find a symmetrical point and then fasten both sides of the locking nuts. Pull a straight line across the front and back through the middle runner’s center. Adjust the gap between the upper and lower axes, and then align the machine along the straight line. Ultimately, remedying plate deviation requires long-term production testing, but maintaining symmetry on both sides ensures a neat product shape.

If the issue still cannot be solved, then before operating the colored steel tile press machine, adjust the two rows of four corners from the big frame to ensure the upper end of the bottom axis is consistent in height. From the first row to the last row, check if a straight line can be found, and confirm whether the lower axis is aligned horizontally. Both left and right sides of the lower axis should remain level for accurate operation.

At the first and last row of the color steel tile equipment, find a symmetrical point and then fasten both sides of the locking nuts. Pull a straight line across the front and back through the middle runner’s center. Adjust the gap between the upper and lower axes, and then align the machine along the straight line. Ultimately, remedying plate deviation requires long-term production testing, but maintaining symmetry on both sides ensures a neat product shape.

Correct Debugging of The Tile Pressing Machine

Control Cabinet Panel

1. The oil pump switch is used to control the start and stop of the oil pump. Before running, please turn on the oil pump first to provide pressure for the hydraulic system. After the oil pump is running, pay attention to whether the running direction of the oil pump should be the same as the direction of the arrow. If it is not consistent, please change any two of the three phases of electricity in the oil pump motor with each other.

2. Under the cut, the return button is to control the cutter operation. If press down cut, return button are invalid, generally should consider whether the hydraulic oil tank oil level is too low, should give the oil tank to replenish hydraulic oil. In addition, cutting knife down and returning process, encounter the limit switch in front of the operation will automatically stop.

3. Forward and reverse is through the inverter control host forward and reverse operation, its speed can be controlled by the high speed / low speed switch on the panel. Be sure to set the speed switch at high speed in automatic operation.

4. The user should first set length value and the planned number, then by using the [Select] key, select the run option and press the [OK] key to achieve automatic operation. When the completed number is less than the planned number, the system will start running until the two are equal; when the completed number is greater than or equal to the planned number, the system will start running and stop automatically after only one board is rolled and cut. Press the [Reset] key to stop the machine.

5. If the host does not run, the display shows the upper arrow, indicating that the cutter is less than the upper limit. Please open the oil pump, the cutter will automatically go up in place, and the host starts running. If the main machine is not running at low speed at 150 mm before stopping, it will not be able to ensure the accuracy of the rolling plate.

6. Do not turn on the oil pump during the first test roll to avoid material loss caused by incorrect lengths. After rolling the first piece, press the reset button and measure its actual length with a ruler. In most cases, there will be an error compared with the set length. Adjust the error, then use the [Down Cut] and [Back] buttons on the panel to finish cutting the first piece. If a fixed deviation remains, correct it by offsetting the set length. For example, if set to 2000 mm but actual is 1998 mm, reset length to 2002 mm.

7. In the automatic operation, if you need to stop temporarily, you can press the [OK] key. At this point, the system pauses and remembers rolled out length, if it runs again, press the [OK] key again. If the [Reset] key is pressed during operation, rolled length will not be remembered and needs to be set again in [Progress].

8. The manual option is used for debugging the machine and can be operated without the user. The settings in the manual option are directly related to the measurement accuracy and cannot be easily modified by the user.

Commissioning of The Rollers

1. The center line of the upper and lower rollers of the tile press should be on the same plane, with the center wheel prevailing and the flatness no greater than 1 mm.

2. The gap between the upper and lower rolls of each row of the tile press is equal, and the gap deviation is + 0.1 mm.

Use Conventional Gauge or Stopper to Debug

The correct commissioning of the colored steel tile press can improve the service life of the tile press and bring corresponding efficiency and benefits to the enterprise. Reasonable and regular operation will also avoid the occurrence of some unnecessary accidents, so that the operator itself is also a very good way. Color steel tile equipment, tile press machine pressure plate runaway debugging method, such as the board to the right, pad the left corner, or fall right bottom flat.

First, the colored steel tile press machine equipment machine before and after the two rows of the four corners of the team from the big frame to the height of the upper end of the bottom axis of the same amount, and then from the first row to the last row, find a line straight, check, the lower axis is in a straight line, the lower axis left and right side of the adjustment into the level. Find the center of the first and last row of colored steel tile equipment, then fasten the two sides of the locking mother, in front of the positive center of the middle wheel.

1. Use the tool to loosen the positioning screws behind the bottom knife to prepare the mother, where the gap is large, slightly adjust where the positioning screws.

2. Raise the upper knife, release the plate and lower the upper knife to see if it can be cut.

3.  If it can be cut off, put the spare mother on. If it cannot be cut off, continue to adjust until it is cut off.

4.  If only adjusting the back of the screw does not work, you need to loosen the front of the screw, which is slightly loose, to avoid a large number of looses caused by the upper and lower knife misalignment and chew knife.