When managing complex bending projects, precision is key, and the ESA S630 Corrections can be your ultimate tool for achieving it. If you’re curious about mastering this system to enhance your bending accuracy, you’re in the right place.

I’ll guide you through understanding Dutch Folding/Coining coefficients, implementing corrections in semiautomatic mode, and selecting the best DIN formula for stretch calculation. By the end of this article, you’ll have the insights needed to refine your bending processes, ensuring each project meets exact specifications with greater efficiency.

Dutch Folding/Coining Coefficients

How to enter the Corrections Coefficient page

Pour accéder au ESA S630 Corrections Coefficient page, you’ll need to follow these steps.

Then select [Coeff. Corrections].

The following page will appear:

This will take you to the Coefficients Corrections page, where the essential “Dutch Folding” and “Coining” coefficients reside. Mastering ESA S630 Corrections requires effectively using these coefficients.

How to use the Dutch Folding/Coining coefficient

To use the Dutch Folding/Coining coefficient, open the Coefficient Corrections page and input your desired parameters. Remember, a reboot of the NC is necessary for the settings to be assimilated. These coefficients are crucial as they calculate the L.D.C for all bends of the Dutch Folding/Coining type, essentially enhancing your bending precision by algebraically adding to the standard L.D.C calculations.

Saving the coefficient

You’ll be pleased to know that the ESA S630 Corrections automatically save the coefficients when you exit the Coefficients Correction page. These coefficients remain linked to the machine and aren’t saved in the current work program, ensuring stability in your operations.

How to delete the changes to the coefficient

Should you need to delete any changes to the coefficients, simply press the [Undo. Correct.] key, and the original values present when you opened the page will be restored. This feature enables you to experiment with adjustments without the risk of permanently altering your settings.

Corrections in Semiautomatic Mode

Mastering ESA S630 Corrections for precise bending involves efficiently applying semiautomatic mode adjustments.

Semiautomatic page

With the ESA S630 Corrections, you can directly enter angle and back gauge changes from the semiautomatic page when the machine is in ARRÊT mode.

This feature enables quick and effective updates to Y1, Y2, and X axes without returning to the Editor page.

Quand le COMMENCER is enabled, the editing listed above will just be in ‘read only’ format therefore the semiautomatic page will appear as follows:

How to make the corrections

If the corrections are made on the semiautomatic page, said corrections will be made directly to the current bend. When a correction is changed, the corresponding edit is displayed with the colours reversed; in this way the operator is advised about the changes made.

To implement these changes, simply press the button for the submenu and select the respective function key, either [Conf. Sec. Equal Bend] for section-wide adjustments or [Conf.Pr. Equal Bend] for piece-specific changes.

Corrections du rayon interne

Additionally, adjustments to the internal radius can influence stretch calculations, particularly in numeric programs, offering further precision when using ESA S630 Corrections.

Through this approach, you refine your bending processes and ensure accuracy across all projects, leveraging the full potential of the ESA S630 system.

Selection of the DIN formula to calculate the stretch

When optimizing for precise bending, the ESA S630 Corrections are indispensable, particularly when selecting the DIN formula to calculate material stretch. To use the standard DIN formula, set the Stretching Formula parameter to 1, which can be adjusted through the 4>> Paramètres utilisateur page.

Vérification du programme

After making these changes, pressing COMMENCER positions the axes automatically, allowing the program to check for errors and pause in semiautomatic ARRÊT status if any are found.

Self-Teach cycle

For situations where standard calculations won’t suffice, such as with rounded punches or coining bends, the self-teach cycle becomes invaluable. You can initiate this from the SEMIAUTOMATIC page, allowing you to adjust the bend quota manually using the self-learning cycle.

Operators can fine-tune the bend height at the L.D.C. point using either the up or down pedal, depending on whether the desired quota is greater or lesser than the calculated end bend.

This flexibility ensures that the exact bend requirements are met and that adjustments can be made precisely as needed. After completing the self-teach cycle, you can execute the program from the first bend to ensure all adjustments are locked in, providing a reliable and accurate bending process with the ESA S630 Corrections.

correct bend height

In mastering ESA S630 Corrections for precise bending, operators have several methods to achieve the correct bend height.

If the desired quota exceeds the end of the bend already calculated, it becomes necessary to adjust upwards using the up pedal.

Conversely, if the target quota is lower, the operator must enable the Re-ascent to TDC with ascent enabling input, and without releasing the down pedal at the quota of the end of the bend have to press one of these two buttons in order to go down by a tenth or a hundredth of millimetre at a time.

The procedure can be activated from the SEMIAUTOMATIC page like following:

– press the START button to position the back gauges Axes;

– appuyez sur le Down pedal pour faire le virage;

– rechercher le point de l'extrémité souhaitée du coude via la procédure décrite ci-dessus ;

– presse [Y self-teach.];

– appuyez sur le pédale vers le haut;

– repeat the procedure for all the bends of the program; in order to move between the various bends use these two buttons.

Once the self-teaching has been completed for all the bends:

Foire aux questions (FAQ)

Conclusion

In mastering ESA S630 Corrections for precise bending, we’ve explored vital components such as adjusting Dutch Folding/Coining coefficients, implementing corrections in semiautomatic mode, and selecting the appropriate DIN formula for stretch calculations. These steps are crucial in enhancing accuracy and efficiency in your bending operations.

By understanding and applying these key aspects, you can achieve optimal results and improve your production processes. To gain further insights or tailored support, feel free to contact our team. For more comprehensive information on ESA S630 or to explore similar topics, we invite you to read our additional resources.