Struggling to choose the right backgauge axis for your prasa krawędziowa? An incorrect selection can lead to inaccuracies and inefficiencies in your bending operations. This guide will help you make the right choice for optimal performance.

Wybór właściwego backgauge axis for your press brake is essential for accuracy and efficiency. This guide covers the key factors to consider, such as the material type, bending angle, and the specific needs of your operations. Follow these steps to select the best axis for your tasks. Now that you understand the importance of the right backgauge axis, let’s dive into how to make an informed decision based on your specific requirements.

BG-1 (X Axis)

Ten X Axis is the most basic backgauge setup used in press brakes. It controls the horizontal movement of the backgauge fingers along a single axis, typically moving in a straight line toward or away from the machine’s tooling. This simple configuration is ideal for press brake operations that require straightforward, linear positioning of the material.

Ten X Axis backgauge is commonly used for smaller parts, simple bends, and repetitive tasks where precision along a single plane is sufficient. It’s perfect for operators who need to bend sheets at a consistent, pre-set position, especially when the bending angle remains constant across a production run.

However, while the X Axis backgauge is simple and reliable, it does come with limitations. For example, it cannot adjust for complex bends or varying material thicknesses. As a result, operators may need to manually adjust the positioning of the part after each bend, which can lead to inefficiencies and potential errors.

For basic bending needs, the X Axis remains a popular choice. It provides an economical and easy-to-operate solution for users who don’t require advanced movement control. Despite its simplicity, proper calibration and regular maintenance are still essential to ensure accurate results over time.

BG-2 (X+R Axis)

Ten X+R Axis backgauge setup adds more versatility to the bending process by combining the horizontal movement of the X Axis with rotational adjustments on the R Axis. The R Axis allows for the rotation of the backgauge fingers, which enables more precise adjustments for complex or angled bends.

This configuration is particularly beneficial when working with materials that require both linear movement and rotational positioning. The X+R Axis backgauge system offers improved flexibility over the basic X Axis setup, allowing operators to fine-tune the position of the backgauge finger with greater accuracy.

For example, when bending parts with varying angles, such as V-shaped or non-linear forms, the R Axis can provide the necessary rotational adjustment to ensure that the material is correctly positioned for bending. This dual-axis system is especially useful in operations where consistent, repeatable results are needed, while still maintaining the speed and efficiency of the bending process.

Z X+R Axis configuration, press brake operators can work more efficiently with materials of different thicknesses or configurations. It enhances the versatility of the press brake, making it suitable for medium to complex bending tasks, while maintaining the simplicity of an easy-to-use interface.

BG-4 (X+R+Z1+Z2 Axis)

Ten X+R+Z1+Z2 Axis system represents a more advanced setup, incorporating both linear and rotational movement, as well as two additional vertical adjustments. The Z1 and Z2 Axes provide vertical positioning of the backgauge fingers, allowing for precise height adjustments to accommodate various material thicknesses or specific bending requirements.

This configuration is ideal for high-precision applications where both the position and the height of the backgauge fingers must be adjustable. The X+R+Z1+Z2 Axis setup offers greater flexibility and control, making it suitable for a wide range of complex bending applications, including those requiring multiple bends in the same part or parts with varying depths and thicknesses.

For example, if you are working with thicker materials or parts that need to be bent at different angles, the Z1 and Z2 Axes provide the ability to adjust the backgauge fingers to the appropriate height for each bend. This feature enhances precision and reduces the need for manual adjustments, improving efficiency and consistency in production.

Ten X+R+Z1+Z2 Axis configuration is a great choice for operators who need the versatility to handle more complex jobs while still maintaining the speed and automation benefits of the press brake. It’s especially useful in high-volume environments where consistency and precision are paramount.

BG-5 (X+X2+R+Z1+Z2 Axis)

Ten X+X2+R+Z1+Z2 Axis backgauge setup builds upon the previous configurations, adding another X Axis for even greater flexibility. This additional X2 Axis allows for independent movement of the backgauge fingers on two separate horizontal axes, enabling operators to load and position materials more precisely, especially for large or irregularly shaped parts.

The extra X2 Axis adds another layer of control, allowing the backgauge fingers to adjust independently for different sections of the material. This is particularly useful for complex or oversized parts where the bending needs may vary across different regions of the sheet. The addition of both Z1 I Z2 vertical adjustments provides the ability to precisely control the height of each backgauge finger, making this setup perfect for multi-bend parts or parts with varying thicknesses.

In addition, the R Axis allows for rotation, adding even more versatility when positioning parts with angular features or multiple bends. This combination of advanced movement along both the horizontal and vertical axes makes the X+X2+R+Z1+Z2 Axis system ideal for complex bending jobs, ensuring high precision and reducing operator error.

Overall, this backgauge setup is best suited for demanding tasks that require maximum flexibility and precision, especially when dealing with large, complex, or highly variable parts.

BG-6 (X1+X2+R1+R2+Z1+Z2+Axis)

Ten X1+X2+R1+R2+Z1+Z2+Axis backgauge configuration represents the pinnacle of precision and versatility in press brake technology. By incorporating multiple horizontal (X1 I X2), rotational (R1 I R2), and vertical (Z1 I Z2) axes, this setup provides complete control over every aspect of material positioning and bending.

The dual X1 and X2 Axes allow for the independent movement of two backgauge fingers, making this configuration ideal for very large, irregularly shaped, or multi-bend parts. The additional R1 and R2 Rotational Axes give the system the ability to make precise rotational adjustments, which is crucial for working with parts that require complex angular bends or multiple bend sequences.

With two vertical adjustments (Z1 I Z2) included, the backgauge fingers can be set to precise heights for parts with varying thicknesses or complex bending needs. This system ensures that all aspects of the part are positioned accurately before each bend, significantly improving the overall precision of the bending process.

Ten X1+X2+R1+R2+Z1+Z2+Axis configuration is ideal for high-precision, high-complexity applications in industries such as aerospace, automotive, and heavy equipment manufacturing. This setup offers the maximum flexibility and control, allowing operators to produce parts with a high degree of accuracy and consistency.

In short, this configuration is perfect for any press brake operation that demands the highest level of control, flexibility, and precision for a variety of complex bending tasks.

Dziękujemy za wybór HARSLE. Z niecierpliwością czekamy na kontynuację naszej podróży pełnej innowacji i współpracy, a także na przekroczenie Państwa oczekiwań.

Demo wideo