When it comes to mastering the ESA S630 Punches and Dies Setup, you’re in the right place. In the world of precision machining, setting up punches and dies accurately is crucial for optimal performance.

In this article, I’ll walk you through the steps involved in the ESA S630 Punches and Dies Setup, ensuring you have the knowledge to tackle this task with confidence. Whether you’re a seasoned professional or new to this equipment, this guide will provide the clarity and insight you need to master the process effectively.

ESA S630 Punches and Dies List

Optimizing your machine efficiency with the ESA S630 Punches and Dies Setup is key to enhancing productivity and precision in your operations. Here’s how you can effectively manage the list of punches and dies:

1. Punches and Dies List Access

If you initially see the dies list and wish to view the punches, simply press the button again. The displays include:

• Left Window: Shows either the punch or die list.
• Central Boxes: Display detailed data about the selected tool.
• Right Preview Window: Offers a visual preview of the selected tool.

When dealing with an extensive list of tools, utilize the scroll bar for a quicker selection process.

2. Utilizing Function Buttons

Understanding and using the function buttons can significantly aid in organizing and editing your tools:

• [New Folder]: Create a folder to store tools.
• [Find]: Search for a specific punch or die.
• [Neue Zeichnung]: Design a new punch or die.
• [New Type 1-4]: Access pre-set punches with various shapes, including round punches.
• [Einfügen]: Add the chosen tool to the work program.

3. Tool Management Operations

Manage your tools efficiently by performing actions such as:

• Preview Display: Ensure this is enabled for quick identification. Toggle the preview by accessing the menu and selecting the 4>> Preview item. The preview item is disabled. Repeat the operation to re-enable the item again.
• Copying Tools: To duplicate a tool, select the 0>> Copy item from the menu.
• Renaming Tools: For renaming, select the 1>> Rename item and follow the rename process.

4. Tool Maintenance

Regular maintenance, like erasing obsolete tools or saving important ones, is crucial:

• Erase Tools: Select a tool and confirm erasure through the menu.
• Backup Tools: Save all tools onto a USB device for backup. Simply insert the device, select 2>> Save Tools from the menu, and all items will be transferred.
• Erase All Tools: lect the 3>> Delete Tools item to delete all tools when necessary.

5. USB Device Operations

Utilize USB devices to manage your tools externally:

• Display and manage tools directly from the USB.
• Save copies of necessary tools back to the NC disk from the USB, ensuring they’re accessible across different machines.

By effectively setting up and managing the ESA S630 Punches and Dies, you can boost your operational efficiency.

So geben Sie einen neuen Stempel ein

To efficiently enter a new punch into your ESA S630 Punches and Dies Setup, follow these precise steps to enhance workflow integration:

1. Access Punch Entry:

If the dies list appears, press the button again to access the punches list.

2. Select Punch Type:

Choose the desired punch type. The ESA S630 setup offers completely drawn punches or three pre-set punch types with fixed measurements, which can be adjusted to fit specific needs. Pre-set punch types offer an easier setup if they closely match your required design, as they simplify the drawing process.

3. Initiating New Punch Design:

Drücken [Neue Zeichnung] to manually draw a complete punch.

Verwenden [New Type 1], [New Type 2], [New Type 3], oder [New Type 4 ](round punch) for pre-set punch types that meet your needs.

4. Enter Punch Dimensions:

Provide the required dimensions, including total and working height, as illustrated in the reference figure.

5. Access Drawing Page:

After entering dimensions and selecting a punch type, proceed to the drawing page. The content on this page will vary depending on the punch type chosen.

Confirm your entries by selecting the [OK] Taste.

By effectively navigating these steps within the ESA S630 Punches and Dies Setup, you refine your machinery operations.

Schläge zum Ziehen

To start the punch drawing, utilize the drawing function specifically designed for this task.

The interface includes a left-hand window for actual drawing and four right-hand data entry windows for polar, Cartesian, vertex, and arc data. Keep in mind that the punch must be drawn in an anticlockwise direction, with the back-gauges on the right.

Begin by defining the tip of the punch: enter the length “lp” and confirm it by pressing [OK]. Next, specify the tip angle, chamfer, radius, and load capacity, always pressing [OK] to save each entry.

How to Do the Drawing

For drawing a punch, begin in the “lp” field of the data entry window. Enter the tip data, then the second side length of the tip. By selecting the Alpha field, a soft-keyboard appears to facilitate data entry.

Verwenden Sie die [Bogen] function for curved sections by inputting length “l” and depth “h.” The process necessitates accuracy; thus, entering realistic measurements ensures a correct, representative drawing.

Graphic Helps

Graphics aids simplify complex sections by allowing angle and length adjustments with arrow keys, enabling a match between drawn and real punch settings with the ESA S630 Punches and Dies Setup.

Access the menu, select the 3>> DYNAMIC. The angle value is increased by 1° by pressing the right arrow and is diminished by one degree at a time by pressing the left arrow.

Drawing Curved Sections and Data Correction

When drawing curved sections, use the [Bogen] key to access the arc data entry window. Enter length “l2 and depth “h” of the arc and the curve corresponding to the entered data will be automatically plotted.

Misentries can be corrected by navigating between fields using designated buttons, allowing modifications to length and angle entries.

Speichern der Zeichnung

After completing your drawing, save it in the internal memory for future use.

By following these detailed steps for the ESA S630 Punches and Dies Setup, you optimize the machine’s functionality, leading to enhanced workflow and operational efficiency.

Pre-set punches

The pre-set punch page is presented in the form of a pre-drawn punch along with a series of data that characterize the shape of that punch.

By modifying any one of the values and pressing [OK], the drawing will be retraced by taking the modified value into account.

Saving the drawing

At the end of the drawing, press the button to save it in the internal memory.

How to Enter a New Die

Comply with the following procedure to enter a new die on your ESA S630 machine:

• Press the Button: Begin by pressing the designated button, which will bring up the list of punches or dies.
• Navigate the List: Should the list of punches appear, simply press the button again to switch to the list of dies.
• Select the Die Type: Choose the required type of die. You have the option to completely draw a new die or use a pre-set die with fixed dimensions.

If the die you wish to enter resembles one of the proposed pre-set types, such as both square and overturned T dies, it is advisable to use these pre-sets to simplify the drawing process. However, you must fully draw the die if it does not fit into the pre-set categories, particularly if it is a die with several V-dies, a square V-die, or a Dutch folding die.

Notiz: If you’re encountering difficulties in fully drawing a die, consider using a pre-set die type and adapting it to match the real shape as closely as possible through the pre-defined data:

• [New Drawing]: To completely design the die from scratch.
• [New Default]: To utilize the data from a pre-set die.

Once you select an option, a window will prompt you to enter the die dimensions. Input the die width and height as indicated, using your finger to select the “width” and “height” fields on the interface.

Matrizen zum Zeichnen

The dies to draw page is obtained by means of the drawing function (see relative chapter in the operator manual).

The left-hand window serves as the drawing window, while the four right-hand windows are designated for drawing data entry. These windows are categorized into:

1. Polarzeichnungsdaten,
2. Kartesische Zeichnungsdaten,
3. V-die drawing data,
4. Square die drawing data.

Zeichenkonventionen

The die must be drawn in a clockwise direction, remembering that the back-gauges are on the right-hand side of the die.

The marked line represents the line initially proposed in the drawing page.

HSo machen Sie die Zeichnung

Angenommen, es muss folgender Würfel gezogen werden:

Begin by focusing on Field 1 in the polar drawing data entry window. First, enter the length “l1” for the section you’re working on, using your finger to select the field. Press [OK], which moves the cursor to the α field to input the angle relative to the next section. This marks the definition of the first V-die of the die to be drawn.

V-die Entry

To define the V-die setup, follow these steps:

• Drücken [Insert V-die] to open the V-die data entry window.
• Input the V-die angle “aC1” and confirm by pressing [OK].
• Enter the V-die width “l” (lC1 length) and press [OK].
• Specify the V-die radius “R” and confirm.
• Lastly, enter the V-die load (maximum tons per meter) and press [OK]. Your V-die is now drawn, and the length for the next section will be entered automatically. This returns the cursor to the polar data entry window.

Enter the length “l2”, referring to the next section, and press [OK]. Then input the angle value “a1”, pressing [OK] each time to confirm. This sets the framework for the next section automatically. Continue this sequence to enter the remaining lengths and angles accordingly, constantly verifying that they match the specifications you’re working from.

For the second V-die, repeat the steps with adjusted values “aC2”, “lC2”, and so on, ensuring correctness with each input. Correct any mistakes by navigating through the fields using the provided buttons and adjusting values as necessary.

Square V-die Entry

When entering a square V-die, transition from the alpha entry field to the square V-die data entry window. Define the parameters such as depth “h”, width “l”, radius “r”, and load, pressing [OK] after each input. This ensures your square V-die is precisely drawn into the system.

Dutch Folding V-die Entry (Hemming V-die)

For Dutch folding V-dies, you’ll need to focus on defining the lengths that will move to close the die and create a squashed fold. Mark the flattening part, draw the open die profile, and use the [Flang.] button to highlight the flattening line in your drawing. Set parameters for pneumatic function if applicable, and save your work as you go.

The following figure shows an example of the bending Dutch folding die.

Speichern der Zeichnung

Upon completion, remember to save your drawing in the internal memory by pressing the save button and naming your die appropriately.

By mastering the ESA S630 Punches and Dies Setup, you not only enhance the precision of your operations but also improve your workflow with streamlined procedures and reliable outcomes.

Pre-set dies

The pre-set die page is presented in the form of a pre-drawn die along with a series of data that characterize the shape of that die.

By modifying any one of the values, the drawing will be re-plotted by taking the modified value into account.

Saving the drawing

At the end of the drawing, press the button to save it in the internal memory.

Häufig gestellte Fragen (FAQ)

Abschluss

Mastering the ESA S630 Punches and Dies Setup is essential for optimizing your production process and achieving precise results. Throughout this article, we’ve covered key steps to understanding and executing the setup efficiently. These include utilizing the pre-set die feature to customize and adjust configurations effortlessly, and ensuring you save your optimized setups for future use.

For further assistance or detailed support on mastering the ESA S630 Punches and Dies Setup, feel free to contact our team. Additionally, explore more of our documentation to deepen your understanding and improve your operations. Your next step towards mastery is just a conversation away—reach out and let us help you achieve optimal results.