If you’re trying to master the DELEM DA-58T machine mode for tool programming, you’re in the right spot.

In this guide, I’ll walk you through the essentials of programming tools on the DELEM DA-58T machine mode, giving you a clear understanding of how to create, manage, and optimize punches and dies. Whether you’re a novice operator or looking to enhance your proficiency, this article will provide you with the insights needed to effectively utilize this powerful tool. By the end of this guide, you’ll be equipped to maximize the efficiency and precision of your operations using the DELEM DA-58T machine mode.

مقدمة

In DELEM DA-58T Machine Mode, accessible through the navigation panel, you can configure machine characteristics and settings that impact calculations and behavior. The settings are organized into several tabs. To navigate, simply tap and select the desired tab—horizontal dragging allows you to view all tabs.

برمجة اللكمات

Within the DELEM DA-58T Machine Mode, you can program punches by adding new ones, editing existing ones, or deleting them.

إنشاء لكمة جديدة

To program tools in the DELEM DA-58T Machine Mode, start by tapping “New” in the library to create a new punch. Utilize the control’s programming and drawing features to define the punch profile.

Begin by programming the punch’s basic shape and ID. Next, use the wizard to program shape details.

شكل: Select a basic punch shape that matches your required punch action. Options include:

• Standard Punch: Used for air bending and basic bottoming.
• Hem Bend Punch: Features a flat bottom for specific hem bends.
• Air + Hem Bend Punch: Suitable for normal air bends and hem functions.
• Big Radius Punch: Designed for large radius bends.

بطاقة تعريف: Assign a unique name or number, up to 25 alphanumeric characters, to identify the tool. Once finished, tap “Accept” to move on to entering tool data parameters. A pop-up will prompt you to enter the initial dimensions of the tool, with parameters varying based on the basic shape selected.

لكمة قياسية

• ارتفاع: The height the tool. Important: this height value will be used in the bend depth calculation.

• زاوية: The angle of the punch tip.

• نصف القطر: The radius of the punch tip. This value will be used as inner radius of the bend to make when this radius value is bigger than the inner radius as will result from the bending process.

• عرض:عرض الأداة المراد برمجتها.

• مقاومة:القوة القصوى المسموح بها على الأداة.

رسم اتجاه اللكمة على الشاشة

To program tools on the DELEM DA-58T Machine Mode, start by understanding the drawing orientation of the punch on the screen. The right-hand side represents the back gauge side, with the punch’s bottom point aligned with the press brake’s center line.

رسم

After inputting typical values, you can create the tool drawing using the available drawing facilities. This involves entering angle and line length values, similar to the method used in product drawing, and utilizing the Touch drawing tools for precision.

When programming tools on the DELEM DA-58T Machine Mode, several functions are available to assist in creating precise tool outlines:

• حذف السطر: Remove any unwanted line segment from your tool drawing.

• الانتهاء التلقائي: Automatically complete the tool outline up to the top of the tool.

• إعادة تعيين الرسم: Revert your tool drawing to its initial, basic shape when creating a new punch.

• إعادة تحميل الرسم: Restore the tool drawing to its original form when modifying an existing punch.

• ملكيات: Modify line or angle properties, such as adding/removing a radius or changing length.

• خصائص الأداة: Adjust the general data and description of the tool.

• وصف: Edit the tool’s name or description, up to 25 characters, which appears in the tool library overview.

• مقاومة: Specify the maximum allowable force on the tool.

• Support type: Adjust for different mounting settings of punches to ensure accuracy; options include shoulder mounted (default) or head mounted.
  • 0 = shoulder mounted (default setting)
  • 1 = head mounted

عند اختيار "مثبت على الكتف"، يُحسب موضع المحور Y من ارتفاع الأداة القياسي. هذا هو الإعداد الافتراضي.

If ‘head mounted’ is chosen, a correction is made for Y-axis computation

• Edit punch drawing: To edit an existing tool, tap the tool in the library. The tool appears on the screen and can be edited with the drawing facilities.

لكمة ثني الحافة

• ارتفاع: Tool’s total height, key for bend depth calculation.
• عرض الحاشية: Programmed tool width for hemming.
• فتح حمولة الحاشية: Punch opening position, considering twice the sheet thickness.
• مقاومة الهيمنج: Maximum force allowed during hemming.

لكمة ثني الحاشية بالهواء +

• ارتفاع: Total height of the tool, crucial for calculating bend depth.
• زاوية: Angle of the punch tip.
• نصف القطر: Radius of the punch tip, used as the inner radius for bending when larger than the process-derived radius.
• عرض: Width of the tool being programmed.
• مقاومة:القوة القصوى المسموح بها على الأداة.
• ارتفاع الحاشية: Height of the punch used during hemming.
• عرض الحاشية: Width of the punch part where the product rests during hemming.
• فتح حمولة الحاشية: Program an opening position considering machine construction and twice the sheet thickness for inserting the product.

• مقاومة الهيمنج: Maximum force allowed on the tool during hemming.

لكمة نصف قطرية كبيرة

• ارتفاع: Specifies the total height of the tool, crucial for calculating bend depth.
• نصف القطر: Defines the radius of the punch tip.
• ارتفاع نصف القطر: Represents the height of the large radius section of a special tool, as shown in the basic data drawing onscreen.
• مقاومة: Indicates the maximum allowable force on the tool.
• العرض العلوي: Measures the width at the top side of the punch.

برمجة القوالب السفلية

In the DELEM DA-58T Machine Mode, you can program bottom dies, add new ones, edit existing dies, and delete them as needed.

إنشاء قالب جديد

To create a new tool in the DELEM DA-58T Machine Mode, tap “News” in the die library. The control will request the tool shape and tool identification name (ID).

• شكل: Choose from various die shapes for the necessary die action, such as Standard Die for air bending, Hem Bend Die for specific hem bends, Inside Hem Bend Die for air bends, or Air + Hem Bend U Die for specific functions.

• ID: Assign a unique name or number with a maximum of 25 alphanumeric characters to identify the tool.

Once these details are set, tap “Accept” to proceed. A pop-up window will appear, prompting you to input the initial dimensions and tool properties.

قالب قياسي

• عرض: Specify the tool’s width for programming.
• ارتفاع: Enter the total height of the tool, crucial for bend depth calculation.
• نصف القطر:قم بتحديد نصف قطر حافة الفتحة على شكل V.
• زاوية V: Set the die’s angle.
• افتتاح V: Specify the V-opening of the die. Note that the width V is the distance between the touching lines crossing.
• أسفل على شكل حرف V: Choose the die bottom type:
  • Standard: A sharp angle.
  • Round: A die bottom with radius, set using the ‘Inside radius’ parameter.
  • Flat: A flat bottom, adjusted with the ‘Bottom width’ parameter.
• مقاومة:ضبط الحد الأقصى للقوة المسموح بها على الأداة.
• Drawing Orientation: The right side of the tool is the back gauge side, with the V-opening’s mid-position aligned to the press brake’s center line.
• رسم: After inputting the typical values, create a tool drawing by entering angle and line length values. Utilize Touch drawing tools for additional detail.

• حذف السطر: Remove a line segment from the tool drawing.
• تغيير الارتفاع: Adjust the height dimension of the tool.
• الانتهاء التلقائي: Automatically complete the tool outline to the top.
• إعادة تعيين الرسم: Restore the tool drawing to its basic shape when creating a new die.
• إعادة تحميل الرسم: Reload the tool drawing to its initial shape when modifying an existing die.
• ملكيات: Alter specific attributes of the line or angle, such as adding/removing a radius or changing length.
• خصائص الأداة: Modify generic tool data and descriptions.
• وصف: Edit the tool’s name or description (up to 25 characters), which appears in the tool library overview.
• مقاومة: Define the maximum allowable force on the tool.
• X-safety Offset: Set a safety zone (minimum X-axis value) to prevent collisions when an R-axis is used.
• صامت: Specify the distance above the sheet where the speed change occurs.

Edit die drawing: To program tools on the DELEM DA-58T Machine Mode, tap a tool in the library to edit its die drawing with the available drawing facilities.

قالب ثني الحافة

• ارتفاع: This is the total height of the hem bend die. It’s vital for calculating the bend depth accurately.
• عرض الحاشية: Program the width of the tool as needed for specific operations.
• مقاومة الهيمنج: Monitor and adhere to the maximum allowable force to protect the tool during hemming processes.

قالب ثني الحافة الداخلية

• ارتفاع: Indicates tool height, crucial for bend depth calculation.
• نصف القطر: Edges’ radius of the V-opening.
• زاوية V: The die’s angle.
• افتتاح V: Width of the die’s V-opening.
• V Bottom Types:
  • معيار:زاوية حادة.
  • دائري: Radius set via ‘Inside radius’.
  • مستوي: Dimensioned with ‘Bottom width’.
• مقاومة: Maximum force the tool can handle.
• عرض الجزء العلوي: Width of the die’s upper section.
• عرض الحاشية العلوية: Segment width in the upper part for hemming.
• فتح حمولة الحاشية: Die’s open height for placing products with hem bends.
• مقاومة الهيمنج: Maximum force during the hemming process.
• عرض الحاشية السفلي: Segment width in the lower part for hemming.
• عرض الجزء السفلي: Width of the die’s lower section.
• ارتفاع الجزء السفلي: Height of the die’s lower section.
• أنواع قوالب الحاشية الداخلية:
  • الربيع مفتوح: Starts in an open position using an internal spring.
  • مفتوح ومغلق: Default locked high position for bending; unlock for hemming.
  • مغلق عادة: Closed low position; activate for hemming.
• ضبط الضغط: Enables hemming load opening addition to decompression distance (spring-opened dies only). Default off.

الهواء + ثني الحافة على شكل حرف U

• عرض: Program the tool width.
• ارتفاع: Total tool height, crucial for bend depth calculations.
• نصف القطر: Edge radius of the U-opening.
• ارتفاع حرف U: U-opening height of the die.
• افتتاح U: U-opening width of the die.
• مقاومة: Max allowable force on the tool.
• عرض الحاشية: Front width for hem bend support.
• مقاومة الهيمنج: Max allowable force during hemming.

آلة

The DELEM DA-58T Machine Mode incorporates backgauge dimensions, including R-axis and X-axis movements, accounting for potential workpiece/backgauge collisions.

• مواضع القياس: Allows up to four gauge positions. When modified, a pop-up window for programming finger dimensions appears.
• Default Lay-On Position: Utilized during automatic bend sequences when X-axis positions exceed limits, preventing manual lay-on level selection. Meaning of lay-on numbers: Lay-on = 1

• Gauge R Offset: This offset adjusts the backgauge position if its placement is against the sheet edge, valid only for gauge position 0, allowing negative values for a lower position.
• Backgauge Finger Dimensions:
  • عرض: Applicable when an automatic Z-axis is installed.
  • Height (FH): Refers to the first finger’s height.
  • Length (FL): Refers to the first finger’s length.
• X Position Correction: Adjust the mechanical axis to match the displayed value using a calculated correction parameter (CX).

Tap Edit Pressbeam to draw the details of the pressbeam, similar to drawing of tools. Either by tapping and sketching or by giving in the length of sides and pointing the direction of the next side.

Tap Edit Table to draw the details of the table, similar to drawing of tools. Either by tapping and sketching or by giving in the length of sides and pointing the direction of the next side.

اضغط على تحرير الرسم لإظهار رسم المقياس الخلفي حيث يمكن برمجة أبعاد إصبع المقياس الخلفي.

• Additional Gauge Dimensions:
  • Height (H1, H3, H4) و Length (L2, L3): Define additional lay-on levels.
  • Gauge Base: Defined by height (H2) and length (L1).

Drawing functionality for tools and machine shapes

In DELEM DA-58T Machine Mode, advanced drawing functionality allows users to sketch tools and machine shapes for realism and collision prevention. Users can define shapes segment-by-segment or adjust existing segments for precision.

Key points include:

• Ensure shapes are closed; use auto-finish for assistance.

• Height impacts bending calculations, crucial for results.

• Lines can have radii and snap for alignment.

• Use length, projection, and angle for line programming; the system auto-adjusts these values.

• Help lines measure point distances and enable precise adjustments. They can be toggled off for a clearer view of drawings.

الأسئلة الشائعة

خاتمة

Properly programming tools on the DELEM DA-58T Machine Mode involves creating and editing punches with precision, utilizing drawing functionalities for accurate shape representation, and maintaining regular updates and checks on the system. These steps will enhance the machine’s efficiency and longevity.

Proper setup and maintenance are essential to ensure the longevity and performance of your machine. By following these guidelines, you can minimize downtime and improve production efficiency. For further assistance or detailed support, do not hesitate to contact our team. Additionally, explore our comprehensive documentation for more insights on utilizing DELEM DA-58T to its fullest potential.