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Smart Panel Handling Solution for Sheet Metal Automation

Name: Smart Panel Handling Solution for Sheet Metal Automation | HARSLE
SKU: HS202662902
Price: 29900 USD
Availability: InStock

Ursprünglicher Preis war: $33,000Aktueller Preis ist: $29,900. Satz

The Smart Panel Handling Solution is designed to improve efficiency and safety in modern sheet metal production lines. It enables automated lifting, positioning, and transfer of large panels with high precision. By reducing manual labor and handling time, it helps manufacturers achieve higher productivity and consistent workflow performance. Ideal for integration with press brake and fabrication systems, this solution supports smart manufacturing environments and ensures stable, reliable operation in industrial applications.

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Paneelwender

Artikel	Einheit	AutoFlip 1200	AutoFlip 1600	AutoFlip 2000
Max. Biegelänge	mm	1200	1600	2000
Max. Biegebreite	mm	600	600	600
Max. Biegehöhe	mm	80	80	80
MS	mm	1.2	1.2	1.2
SS	mm	0.6	0.6	0.6
AL	mm	1.5	1.5	1.5
Min. Bending Thickness	mm	0.3	0.3	0.3
Min. Biegeradius	mm	2	2	2
Range of Folding Angles	°	0-120	0-120	0-120
Angular Accuracy	°/m	±1	±1	±1
Bend Dimensional Accuracy	mm/m	±0,1	±0,1	±0,1
Working Accuracy	mm	0.001	0.001	0.001
Biegegeschwindigkeit	s/Biegen	0.2	0.2	0.2
Operating Noise	dB	50	50	50
Air Supply Pressure	Mpa	0.5	0.5	0.5
Total Number of Controlled Axes	-	7	7	7
User Operating Environment	-	win10	win10	win10
Min. Inside Size (Four-Side)	mm	150*80	150*80	150*120
Min. Inside Size ( Double-Side)	mm	80	80	120
Durchschnittliche Arbeitsleistung	KW	1.5	1.8	2.1
Länge	mm	2500	3200	4500
Breite	mm	1800	2200	2300
Höhe	mm	2100	2100	2100

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Beschreibung

The Smart Panel Handling Solution is an advanced automation system developed to optimize material flow in sheet metal processing environments. It is designed to handle large and heavy panels with precision, reducing manual effort while significantly improving production efficiency and workplace safety.

This system is widely used in conjunction with press brakes, cutting machines, and other fabrication equipment to create a seamless automated production line. With intelligent control and stable mechanical structure, it ensures accurate positioning and smooth transfer of metal sheets throughout the manufacturing process.

By integrating smart handling technology, manufacturers can reduce downtime, minimize labor costs, and improve overall production consistency. The system is suitable for various industrial applications, including automotive, appliance manufacturing, and metal fabrication workshops.

Hauptmerkmale:

Automated panel lifting, loading, and positioning
High-precision handling for large sheet metal parts
Compatible with press brake and cutting systems
Improves production efficiency and reduces manual labor
Enhances workplace safety and reduces operator risk
Stable and durable structure for industrial environments
Smart control system for smooth and accurate operation
Suitable for continuous and high-volume production lines

The Smart Panel Handling Solution is an essential upgrade for manufacturers aiming to move toward smart factory automation. It provides a reliable and efficient way to streamline sheet metal processing while maintaining high standards of accuracy and productivity.

Die beliebtesten Fragen

What is the AutoFlip Panel Flipper and how does it work?

The AutoFlip Panel Flipper is an automated sheet metal turnover machine designed to rotate heavy flat panels safely and precisely. The workpiece is placed on the flipper table and secured by adjustable clamps or a vacuum/suction system. A hydraulic or servo-driven mechanism then rotates the panel through 90° or 180° in a controlled motion. The entire cycle is completed in seconds with a single operator command — eliminating the need for cranes, slings, or manual repositioning.

Why is an automated panel flipper safer than manual turning methods?

Manual flipping with cranes, forklifts, or chains is physically demanding, time-consuming, and carries a high risk of dropped loads, pinch-point injuries, and surface damage. The AutoFlip Panel Flipper keeps the operator at a safe distance while the machine performs a smooth, synchronized rotation. Built-in safety interlocks, emergency stops, and mechanical position locks ensure the panel remains securely held throughout the entire flip cycle.

What types of panels and materials can the AutoFlip handle?

The AutoFlip Panel Flipper is built for a wide range of flat workpieces, including laser-cut, plasma-cut, and flame-cut steel sheets, stainless steel panels, aluminum plates, welded assemblies, electrical enclosures, and structural frames. It handles both individual panels and stacked sheet bundles. Optional rubber mats, nylon brushes, or felt linings can be fitted to protect pre-painted, powder-coated, or polished surfaces during rotation.

What are the load capacity and maximum panel size specifications?

We offer AutoFlip Panel Flipper models with load capacities from 750 kg up to 5,000 kg, with custom heavy-duty configurations available for loads exceeding 10 tons. Standard table sizes accommodate panels up to 1,200 × 800 mm, while extended models support panels up to 3,000 × 1,500 mm or larger upon request. Material thickness typically ranges from 0.5 mm thin sheets to 50 mm heavy plates, depending on the model selected.

Can the AutoFlip rotate panels to custom angles, not just 180°?

Yes. While 180° full turnover is the most common operation, the AutoFlip Panel Flipper supports programmable rotation to any angle between 0° and 180°, including 90° vertical-to-horizontal transitions. The hydraulic system maintains pressure at intermediate stop positions, allowing the panel to be held securely at the desired angle for welding, inspection, or machining access on both sides without additional support fixtures.

Where can the AutoFlip Panel Flipper be integrated in a production line?

The AutoFlip integrates seamlessly into sheet metal fabrication workflows — positioned between laser or plasma cutting and folding/bending stations, alongside welding cells for double-sided access, or at quality inspection points for top-and-bottom surface checks. It can be connected to roller conveyors, belt transfer systems, or robotic loading/unloading units for fully automated inline operation with minimal manual intervention.

Does the AutoFlip protect delicate or coated panel surfaces during flipping?

Absolutely. The flipper table surface can be equipped with replaceable rubber pads, nylon brushes, or soft felt covers to prevent scratching on painted, galvanized, brushed, or mirror-finish panels. Adjustable clamping pressure and vacuum suction options distribute holding force evenly across the panel surface. The smooth, vibration-free hydraulic drive ensures no impact or sudden jerking that could dent or mar the workpiece.

How long does a typical flip cycle take?

Cycle time depends on the model and rotation angle. Pneumatic AutoFlip models complete a 180° flip in approximately 5–10 seconds, making them ideal for high-frequency turnover tasks. Hydraulic models handling heavier loads typically complete a full rotation in 35–60 seconds. Compared to manual crane-based flipping that can take 5–15 minutes per panel, the AutoFlip dramatically reduces downtime and frees operators for other tasks.

What safety features are included with the AutoFlip Panel Flipper?

Every AutoFlip Panel Flipper is equipped with emergency stop buttons, mechanical and hydraulic position locks, synchronized cylinder operation to prevent tilting imbalance, and automatic pressure-hold at any stop angle. Optional safety fencing, light curtains, and two-hand control panels are available for enhanced operator protection. All units comply with CE safety standards and include automatic soft-reset and position-lock functions in case of power interruption.

What is the lead time, warranty, and after-sales support?

Standard production lead time is 15–30 working days for common models, with custom configurations requiring 30–45 days. We provide a 12-month warranty covering manufacturing defects, along with free lifetime technical support. Our after-sales team offers remote diagnostics, spare parts supply, on-site installation and commissioning, operator training, and preventive maintenance programs to keep your AutoFlip running at peak performance.

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Die Maschinen werden termingerecht geliefert, sodass unsere Kunden diese umgehend erhalten.

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Referenzen

Hören Sie, was unsere Kunden sagen

Wir bei HARSLE glauben an die Kraft der Zusammenarbeit. Unsere vertrauensvollen Partnerschaften mit führenden Marken der Metallverarbeitungsbranche erweitern unsere Fähigkeiten und unser Angebot. Gemeinsam streben wir danach, innovative Lösungen zu entwickeln, die den sich wandelnden Bedürfnissen unserer Kunden gerecht werden. Diese Partnerschaften ermöglichen uns nicht nur den Austausch von Wissen und Expertise, sondern stellen auch die Bereitstellung hochwertiger Maschinen und Dienstleistungen sicher. Unser Engagement für Spitzenleistungen spiegelt sich in den starken Beziehungen wider, die wir aufgebaut haben und die letztendlich unseren Kunden zugutekommen. Feiern Sie mit uns unsere geschätzten Partner, die unsere Vision von Qualität und Innovation teilen.

Bewertet mit 5 von 5

Außergewöhnliche Qualität und Leistung!

Perfekte Kantenverrundung ohne Kompromisse bei den Toleranzen. Die gleichmäßige Oberflächengüte ist beeindruckend. Zudem sorgt die Staubabsaugung für eine saubere und gesunde Werkstatt. Ideal für Qualität und Mitarbeitersicherheit!

Rosetta Capristo

Deutschland

Bewertet mit 5 von 5

Jedes Mal hervorragender Service!

Der Durchsatz hat sich sofort verdreifacht! Die beidseitige Verarbeitung spart enorm viel Zeit. Wir erreichten 300% höhere Geschwindigkeiten, und die Einsparungen beim Arbeitsaufwand amortisierten die Investition innerhalb von sechs Monaten. Ideal für die Serienfertigung.

Mario Gurrola

USA