If you’re looking to streamline your operations and improve efficiency with your press brake machine, the DELEM DA-53T Automatic Mode is a feature you don’t want to overlook. The automatic mode in DELEM DA-53T is designed to enhance productivity by automating repetitive tasks and ensuring precision in metalworking processes.

In this guide, I’ll walk you through how to set up the DELEM DA-53T Automatic Mode, so you can optimize your machine’s performance and achieve consistent results. Whether you’re new to operating press brakes or an experienced machinist, this explanation will provide the insights you need to effectively utilize the DELEM DA-53T Automatic Mode.

Wstęp

W trybie automatycznym z aktywnym programem można rozpocząć produkcję. Po przejściu do trybu automatycznego, wystarczy nacisnąć przycisk Start, aby rozpocząć produkcję.

In DELEM DA-53T Automatic Mode, press Start to execute bends automatically. Switch to Auto mode easily when selecting previously used products. Always check tool positions, prompted by a ‘check tools’ warning upon entry.

The Auto mode screen displays the selected product and available bends. Select a bend to start, and view bend details and any connected programs on the screen header.

Tryb automatyczny, wyjaśnienie parametrów

Poniżej znajduje się lista dostępnych parametrów w trybie automatycznym.

The DELEM DA-53T Automatic Mode offers precise angle corrections for both sides of the machine (Y1 and Y2). When an angle correction is entered on one side, it automatically applies to the opposite side, but can be adjusted individually. Corrections ensure accurate Y-axis alignment and parallelism, saved within the active bending program.

Angle Correction:

• If the programmed value is 90° and measured is 92°, a -2 correction is needed.
• For a measured value of 88°, a +2 correction is required.

The built-in angle correction database checks for existing corrections and offers stored or interpolated solutions. Corrections entered are stored and reused for future bends.

Y1/Y2 and Auxiliary Axis Corrections:
DELEM DA-53T Automatic Mode corrects Y-axis positions in absolute programming or bottoming scenarios. Auxiliary axis corrections account for bend allowance, calculated and saved in the program. For example:

• Programmed: 200 mm, Measured: 202 mm, Correction: -2.
• Measured: 198 mm, Correction: +2.

Corrections extend to the crowning device if present, ensuring precision across auxiliary axes.

General Corrections:

• Thickness and Angle: Universal corrections for product thickness and angle per bend.
• Depth and X-axes: Adjustments for Y-axis and X-axis positions.
• Crowning Device: Global correction, available only with the device.

Stock and Repetition:

• Stock Counter: Updates after each cycle.
• Repetition Function: Facilitates repeated bend steps if set above 1.

Step Mode:
Choose between Auto or Step mode. In Step mode, operations pause post-bend cycle, resumed by pressing Start.

In summary, DELEM DA-53T Automatic Mode streamlines the bending process with precise corrections, increasing productivity and accuracy.

Tryby widoku

The DELEM DA-53T Automatic Mode screen provides multiple viewing options tailored to different production methods. Upon selecting the automatic mode, users land on the main screen where various view modes can be selected on the right.

The available view modes in the DELEM DA-53T Automatic Mode include:

Switching between these view modes in DELEM DA-53T Automatic Mode does not alter the bend data or interrupt the Start/Stop process, ensuring a smooth operation workflow.

Główny

Main view shows the numerical data of the bend along with the corrections. The corrections can be programmed here.

Both columns can be scrolled to see all data.

Selektor gięcia

The bend selector in the top of the screen can be used to navigate thru the bends. The indicated bends can be tapped to easily select the desired bend data.

Wszystkie zakręty

The all bends view mode shows a table including all bend data. The bends are shown row wize and the columns display all bend parameters.

Makro

W trybie widoku makro sterowanie przełącza się na widok z dużymi wartościami osi na ekranie. Widok ten można wykorzystać, pracując w pewnej odległości od sterowania, wciąż mając możliwość odczytu wartości osi.

Oprócz pozycji docelowej (zaprogramowanej) można również śledzić rzeczywistą pozycję wszystkich osi.

Pozycjonowanie ręczne

In the DELEM DA-53T Automatic Mode, axes values are prominently displayed. You can select an axis and control its position by adjusting the bottom screen slider. Releasing the slider returns it to its center position automatically.

Wskaźnik uczenia:

The teach indicator feature in DELEM DA-53T Automatic Mode allows you to set the actual value to the program step by pressing the indicator arrow between the actual and programmed values.

Poprawki

In DELEM DA-53T Automatic Mode, all corrections for bends are displayed clearly. Users can easily review and modify each correction as needed.

• Programowanie korekcji kąta:
  • Entering a correction for α1 can influence α2 based on ‘Angle correction programming’ settings.
  • Options include copying, maintaining delta, or no impact on α2 corrections.
  • Custom corrections for α2 can be directly inputted.
• Stored Corrections:
  • The ‘Stored correction’ column appears when the Angle correction database is active.
  • It displays corrections from the database for each bend; a blank indicates no available correction.
  • New correction entries are automatically updated in the database.
• Database Synchronization:
  • The feature ‘All From Stored’ updates current program corrections to reflect database values.
  • Markers ‘>’ denote bends with identical values.

Obliczanie poprawek, programowanie mierzonych kątów

To calculate angle corrections with DELEM DA-53T Automatic Mode, use the “calculate corrections” feature in the correction window. This function opens a new window where you can program measured angles. The system determines corrections from these programmed values, with results displayed below the programmed angle. Accepting these results transfers them to the main corrections screen.

If you enter one angle, other values copy equally. Separate left, right, or middle values can also be entered. The system determines the appropriate corrections, with the middle value becoming an absolute crowning correction if applicable.

Axes corrections can be edited directly on the main screen. When multiple axes are present, a special view mode allows comprehensive corrections for all axes.

Diagnostyka

The diagnostics view mode is meant for service purpose mostly. In diagnostics the activities of independent axes can be monitored. I/O on the control system can be followed. In rare situations this information can be helpful to diagnose operation during the bending proces.

Bumping correction

In DELEM DA-53T Automatic Mode, a general correction for a bumping bend can be entered when a product with such a bend is loaded. The “Bumping Corr.” feature opens a window for inputting this correction.

Adjusting the general angle correction recalculates all individual corrections, and vice versa. Bumping corrections can be programmed for both sides, α1 and α2, independently. When an α1 correction is set, it can be copied to α2 based on the ‘Angle correction programming’ settings, which either link them or maintain their difference. Adjustments to α2 corrections can be made through its specific bumping correction settings.

Często zadawane pytania (FAQ)

Wniosek

In this article, we’ve outlined the essential steps to set up the DELEM DA-53T Automatic Mode for optimal performance. By carefully following each step, you can ensure that your press brake operates efficiently and safely. Key points include initializing the system, configuring the necessary parameters, and conducting test runs for verification.

Proper setup and maintenance are essential to ensure the longevity and performance of your press brake machine. By following these guidelines and performing regular maintenance, you can minimize downtime and improve production efficiency. For more detailed support or questions, don’t hesitate to contact our team. Additionally, visit our documentation page for more resources or explore related manuals for further information on maximizing your equipment’s capabilities.