When it comes to manufacturing precision and efficiency, utilizing ESA S860 corrections can be a game-changer. If you’re seeking ways to streamline your operations and make the most out of these corrections, you’re in the right place.

In this document, I’ll walk you through the essential steps and techniques to efficiently incorporate ESA S860 corrections into your workflow. By the end of this guide, you’ll have a comprehensive understanding of how to leverage these corrections to enhance your manufacturing processes, ensuring improved accuracy and consistency in your outputs. Whether you’re new to using ESA S860 or looking to refine your current methods, this documentation will provide the insights you need.

Setting Up Clinching/Coining Coefficients

To streamline the use of ESA S860 corrections, one must understand the setup of clinching and coining coefficients.

Entering the Corrections Coefficient Mask

Begin by accessing the corrections mask. This involves navigating on the ESA S860 interface to press the necessary keys that reveal the correction coefficients.

Once inside, find and select the [Correction Coefficient] key. This will open the relevant mask:

Using the Clinching/Coining Coefficient

Input the clinching and coining coefficients within the correction coefficients mask. After entering your data, a system reboot is necessary for these parameters to take effect.

These coefficients modify the P.M.I.s (Preliminary Manifold Instructions) for all clinching and coining operations, adding values algebraically to the standard calculations.

Saving and Deleting Coefficients

Coefficients are saved each time you exit the mask, ensuring consistency across sessions. If changes need to be undone, use the [Ignore Correct.] key to revert to the original settings.

Applying Corrections in Semiautomatic Mode

Applying corrections in semiautomatic mode can further optimize the accuracy of your ESA S860 machine operations.

Making Corrections in Semiautomatic Mask

It is possible to directly enter the corrections of the angles and the stops in the semiautomatic mask with the possibility of applying the correction entered to all the angles that are the same as that specific piece of that section, or just that specific bend.

While in STOP mode, corrections for angles and stops can be directly entered in the semiautomatic mask.

Edit the corrections of axes Y1, Y2, and X, and the height of R axes.

Kiedy START is enabled, the editing listed above will just be in ‘read only’ format therefore the semiautomatic mask will appear as follows:

If the corrections are made on the semiautomatic mask, said corrections will be made directly to the current bend. When a correction is changed, the corresponding edit is displayed with the colours reversed; in this way the operator is advised about the changes made.

To effectively apply ESA S860 Corrections to all bends with the same angle as the current bend, follow these steps for streamlined operation:

1. Make the necessary corrections.
2. Press the key to access the secondary menu.
3. Use the function key [Konf. Ta sama Sekcja Ang.] for extending corrections within the same section or [Conf. Pr. Same Ang.] for all bends with the same angle.

Korekty promienia wewnętrznego

For corrections involving the internal radius, the internal radius can be displayed and adjusted in the settings menu. This radius is automatically calculated and can influence stretch calculations if the program is numeric. Note that changes to the internal radius will not affect stretching in graphic mode. Always refer to the machine parameters manual for detailed guidance on different application modes of the internal radius.

Incorporating these steps ensures that you leverage ESA S860 Corrections effectively, optimizing your bending processes and maintaining precision throughout your projects.

Selecting the DIN Formula for Stretch Calculation

It is possible select the standard DIN formula if you need to use it (for calculating the stretch). In order to select the standard formula, set the generic Stretch formula parameter to 1. This Field can also be changed by the operator from the User Parameters (4) mask.

Consult the manual of the machine parameters, for the various application methods of the internal radius.

Sprawdzanie programu

The check of the programme will be carried out automatically and in case any errors are detected, a message will then be sent which will remain in semiautomatic ZATRZYMYWAĆ SIĘ status.

Self-learning cycle

There are special situations in which it is not possible to use the bend height calculated by the numeric control for carrying out a bend (rounded punches, bends to mould, bends outside the cavity, etc…).

In these circumstances it is helpful to use the self-learning cycle of the bend height you want to make on the SEMIAUTOMATIC mask.

If this procedure is activated, no change will be made at the end of a bend, instead the cycle will remain on the current bend to allow the operator to carry out self-learning of the desired height of the end of the bend.

To efficiently utilize ESA S860 Corrections for accurate bend height, follow these steps:

• For Heights Greater than Calculated: Use the pedal to adjust to the correct height.

• For Heights Less than Calculated:
  • Enable Raise to PMS with consent.
  • Release the pedal at the desired height.
  • Adjust with the front panel hand wheel in 0.1mm increments.

• In SEMIAUTOMATIC Mode:

– naciśnij lowering pedal aby zrobić zakręt;

– wyszukaj punkt pożądanego końca gięcia, korzystając z procedury opisanej powyżej;

– naciskać [self-learn. Y];

– naciśnij raising pedal;

Once the self-learning has been completed for all the bends:

Często zadawane pytania (FAQ)

Wniosek

In conclusion, effectively utilizing ESA S860 Corrections can significantly enhance the precision and efficiency of your manufacturing operations. By following the detailed steps for setting up clinching and coining coefficients and applying corrections efficiently in semiautomatic mode, you ensure your machine operates at its optimal potential. Selecting the appropriate calculation formulas like the DIN formula further refines the accuracy of your operations.

To continue optimizing your use of ESA S860 Corrections, consider consulting additional resources or our detailed manuals for deeper insights. If you have any further questions or require personalized assistance, don’t hesitate to contact our support team. We’re here to help you achieve the best performance from your machinery. For more comprehensive guides or technical support, reach out to us or explore our other documentation.