Complete AI Server Rack Manufacturing Solution

Step 01 / 09AI Server Rack

Raw Sheet Metal

Quality raw sheet metal is the foundation of every AI server rack. Sheets are sorted by material grade, thickness, and batch order before entering the production line.

• Carbon Steel, Stainless Steel & Aluminum available
• Sheets sorted by thickness: 0.8mm – 3.0mm
• Material inspection and surface check included

Next: Fiber Laser Cutting

Step 02 / 09AI Server Rack

Fiber Laser Cutting

High-speed fiber laser cutting delivers precise blanks for rack frames, cabinet doors, ventilation panels, and cable routing slots with minimal material waste.

• Precision ±0.1mm cutting accuracy
• Ventilation holes and mounting slots in one pass
• Supports stainless steel, aluminum and mild steel

Next: Punching

Step 03 / 09AI Server Rack

Punching

CNC punching processes repeated features — mounting holes, louvers, cage nut slots — across large batches of rack components with high consistency.

• Multi-tool punching for complex hole patterns
• Ideal for high-volume identical rack panels
• Automated sheet feeding reduces labor cost

Next: Bending

Step 04 / 09AI Server Rack

Bending

CNC press brakes and automatic panel benders form the three-dimensional rack structure — frames, side panels, doors, and covers — with exact angular precision.

• ±0.1° bending angle accuracy
• DA69T / DA66T multi-axis CNC controller
• Panel bender for one-pass door & cover forming

Next: Welding

Step 05 / 09AI Server Rack

Welding

Rack frame components and structural brackets are joined by MIG/TIG welding stations, ensuring the mechanical strength required for dense GPU server loads.

• Robotic or semi-automatic welding stations
• Meets load-bearing specs for high-density AI racks
• Post-weld dimension verification

Next: Grinding & Deburring

Step 06 / 09AI Server Rack

Grinding & Deburring

Welded seams are ground smooth and all cut edges are deburred to prepare a clean, burr-free surface for coating adhesion and safe cable routing.

• Automated deburring machine for laser-cut parts
• Weld seam grinding for flush finish
• Surface roughness checked before coating

Next: Powder Coating

Step 07 / 09AI Server Rack

Powder Coating

Electrostatic powder coating followed by curing oven treatment delivers a durable, corrosion-resistant finish in standard RAL colors for data center environments.

• Electrostatic application for even coverage
• RAL7035 light grey standard; custom colors available
• Salt spray resistance: 500+ hours

Next: Assembly

Step 08 / 09AI Server Rack

Assembly

Finished components are assembled with hardware, cage nuts, cable management accessories, blanking panels, and locking systems, then inspected against customer specs.

• Standard 19" / 21" rack unit configurations
• Cage nut, PDU, and blanking panel integration
• 100% dimensional and functional QC inspection

Next: Finished AI Server Rack

Step 09 / 09AI Server Rack

Finished AI Server Rack

Completed AI server racks pass final quality inspection and are carefully packed for safe export delivery to data center operators and AI infrastructure builders worldwide.

• Final torque check and door alignment test
• Custom labeling and serial number tracking
• Export-standard wooden crate or foam packaging