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O que você pode ajustar no modo de configurações do DELEM DA-66T?
When navigating the complexities of the DELEM DA-66T Settings Mode, it’s important to understand the various adjustments that can enhance your machine’s performance and efficiency. If you’re curious about what you can adjust in the DELEM DA-66T Settings Mode, you’ve come to the right place.
In this article, I will walk you through the key elements you can modify within this mode, providing you with a clear understanding of how to optimize your press brake setup for maximum productivity.
Introduction to the Settings Mode of the Control
Ao tocar no botão de navegação Configurações, o controle é alternado para o modo Configurações.
As configurações são divididas em várias abas, organizando logicamente os diferentes assuntos. Nas seções a seguir, as abas disponíveis e as configurações detalhadas são discutidas.
The DELEM DA-66T Settings Mode serves as a comprehensive control hub, allowing operators to configure various machine parameters to optimize performance. This mode is essential for adapting the system to different operational needs and ensuring precise results.
Parameter Options
Select the required tab and tap the parameter to be changed. When parameters have a numerical or alphanumerical value, the keyboard will appear to enter the desired value.
- Inch/mm Select: Easily switch between measurement systems to suit your project’s requirements.
- Ton/kN Select: Choose the force measurement unit that best aligns with your specifications.
- Resistance per m/mm Selection: Define resistance settings to match materials and processes.
- Language: Select the preferred language for user interfaces to enhance usability.
- Help Language: Set the language for help documentation to assist international teams.
- Keyboard Layout: Customize the keyboard layout for user convenience and efficiency.
- Key Sound: Toggle button sounds to provide audible feedback during operation.
- Command Panel Side: Adjust the display settings for optimal control panel accessibility.
Programming Materials with Their Properties
In this tab of the DELEM DA-66T Settings Mode, materials with their properties can be programmed. Existing materials can be edited, new materials can be added or existing materials deleted. A maximum of 99 materials can be programmed on the control.
For each material, three properties are present and can be viewed and edited.
- Material Name: Define the type of material for processes.
- Tensile Strength: Input tensile strength values crucial for accurate bending operations.
- E Module: Specify the modulus of elasticity to ensure precise material handling.
In the DELEM DA-66T Settings Mode, materials are initially displayed by their material number (ID). You can sort this list by tapping on a column title, arranging materials by various properties in either ascending or descending order.
To adjust an existing material, simply select it and modify the values as needed. For removing a material, choose the line and use the Delete Material option to clear it. To add a new material, select an empty line and input the necessary values to program it.
Backup / Restore
DELEM DA-66T Settings Mode provides essential features for backing up and restoring products, tools, settings, and tables. It also includes an import function for incorporating older control model data for products and tools.
Tools and products can be backupped and restored according to the following procedures. The procedures for saving or reading data are similar for all types of backup media: e.g. network or USB stick.
The actual backup directory consists of a device (USB stick, network) and a directory. The choice of devices depends on which devices are connected to the control. If necessary, directories can be created and selected. The backup locations for storage of products and tools are set independently.
Product Backup
To make a backup of programs to disk, choose Products from the main menu Backup.
Quando o diretório de backup inicial for definido, a tela de backup dos produtos será exibida.
Key functions include:
- Current Locations: View both current source and backup locations at the top of the screen.
- Product Backup: Select a product by tapping it; a backup marker will appear to confirm the action. If a file with the same name exists at the backup location, you’ll be prompted on whether to replace it.
- Backup All: Use the ‘All’ option to backup all products simultaneously.
- Change Directories: Modify the source directory with ‘Source Directory’ to select where to find products. Similarly, alter the backup destination with ‘Backup Directory’ for easy navigation to the desired folder.
Product Restore
To restore programs to the control, choose Products in the main menu Restore.
Quando o diretório de restauração inicial for definido, a tela de restauração dos produtos será exibida.
Here’s a simplified overview of the process:
- View and Select Products: Easily navigate through products in the selected directory to choose which ones to restore, similar to the Products mode. The current restore source and destination are displayed at the top.
- Confirm Restore Actions: Select a product to restore by tapping it. If a duplicate file exists, you’ll be prompted to confirm whether to replace the existing file.
- Change Source and Destination Directories: Adjust the source directory using the ‘Restore Directory’ option and choose the appropriate destination directory using ‘Destination Directory’ to navigate to your preferred locations.
In essence, DELEM DA-66T Settings Mode offers streamlined tools for effective product management and restoration.
Ferramenta Backup
To make a backup of tools to disk, choose Backup in the main menu for Tools.
Quando o diretório de backup inicial for definido, a tela de backup das ferramentas será exibida.
Com este menu, é possível fazer um backup das ferramentas no controle: punções, matrizes ou perfis de máquinas. Os procedimentos para um backup de ferramentas são semelhantes aos procedimentos para um backup de produto.
Tool Restore
The restore procedures for tools run similar to the procedures for product restore.
Backup and Restore for Tables and Settings
O que você pode ajustar no modo de configurações do DELEM DA-66T?
In DELEM DA-66T Settings Mode, you can manage user-specific settings and tables through the Backup/Restore tab, which provides dedicated functionality. This process is similar to managing backups and restores of products and tools. The ‘All’ function facilitates this by automatically performing all necessary steps in sequence for either Backup or Restore, encompassing Products, Tools, Tables, and Settings.
Directory Navigation
When Backup Directory is used, a new window appears with a list of available backup directories.
In the DELEM DA-66T Settings Mode, you can efficiently manage your backup devices. Navigate through the directory structure by tapping on the dot to explore subdirectories, and use the (PARENT) option to move up one level. To choose the current directory, simply tap Select.
To switch between devices, tap the (PARENT) symbol until you reach the topmost level, then select the desired device and subdirectory. For network-connected devices, first select Network and then choose a network volume, following similar steps as for other devices.
You can organize your directories by creating new ones with Make Subdir. or deleting them using Remove Subdir. Navigate through subdirectories by tapping them and select your desired directory with Select.
Program Settings
Effective programming options within the system can significantly enhance precision:
- Angle Correction Database: Maintain a database for angle corrections to enhance accuracy.
- Initial Angle Correction: Set initial corrections to align with project requirements.
- disabled => no initial angle corrections programmable.
- enabled => initial angle corrections programmable in all corrections overview.
- General Angle Correction Programming: Customize angle corrections globally for consistent results.
- desabilitado => sem correções gerais de ângulo.
- enabled => only G-corr. α1 (default).
- α1 e α2 => G-corr. α1 e G-corr. α2.
- Manual Mode Store Angle Corrections: Store manual corrections for future reference.
- Angle Correction Programming: Program detailed angle corrections to match intricate designs.
- X Correction Programming: Fine-tune X-axis corrections for precision bending.
- copy => copy CX1 to CX2 when changing CX1 (default).
- delta => manter delta entre CX1 e CX2 ao alterar CX1.
- independente => altera CX1 e CX2 independentemente.
- Auto Computations Edit: Automate computations to reduce manual errors. This can also influence the value of other parameters.
- X1X2 Difference Programming: Define the differences in X1 and X2 programming as needed. When you have two independent X-axes (X1 and X2) and the option OP-W-X@ has been installed, you can program the values for X1, X2 in an angular relation.
- Y1Y2 Independent: Configure independent Y-axis settings for versatile operations. Parameter to program the two Y-axes independently.
- off => single Y-axis programming (default)
- em => programa Y1 e Y2 separadamente
Default Values
Default value settings ensure that machine startup is seamless and ready for operation, reducing the need for constant manual adjustments. Here’s a simplified overview:
- Y Abertura Padrão: Set the initial Y-axis opening value used during program setup.
- Velocidade de prensagem padrão: Establish the starting pressing speed for new programs.
- Espera padrão para retração: Configure the initial setting for the ‘wait for retract’ parameter, which affects bend program behavior. The default is ‘yes.’
- Código de mudança de etapa padrão: Set the starting code for when a step change occurs in a bend program. By default, it uses ‘UDP.’
- Tempo de atraso padrão: Adjust the waiting time for the X-axis during step changes, typically set to zero unless more time is necessary for handling.
- Tempo de permanência padrão: Specify the initial ‘dwell time’ for bending processes.
- Ângulo de pré-curvatura padrão: Define the starting prebend angle for graphical products.
- Abertura de bainha padrão: Set the initial hem opening distance for accurate beam positioning in hemming processes. Default is 0.00mm for no gap between flanges.
- Dimensões padrão: Decide if a graphical product drawing uses outside or inside dimensions by default, affecting the ‘dimensions (D1)’ parameter.
These adjustable parameters allow you to customize the setup to meet specific production needs efficiently.
Computation Settings
In the DELEM DA-66T Settings Mode, you have several options to adjust parameters related to bend allowance for more precise bending results.
Active Bend Allowance Table
- Computation Mode: This uses the control’s standard formula to automatically calculate the bend allowance.
- Table Mode: If a bend allowance table is present, you can use it for corrections based on predefined values.
Bend-Allowance Correction
- Correção Desligada: No bend allowance is added during numerical programming.
- Correção em: Bend allowance is considered during product programming in Program mode. This setting ensures axis corrections are calculated and stored, which can be viewed and adjusted in production (Auto mode).
In the DELEM DA-66T Settings Mode, you can adjust various parameters in a table format. To modify a field, simply select it, enter the new value, and press ENTER. Note that you can only edit a table after it has been loaded into the control, creating new tables is not possible through this menu.
For loading existing bend allowance tables, use the ‘Load Table’ function to navigate to the desired file location. For more details on bend-allowance tables, refer to the Delem manual.
Key Parameters You Can Adjust:
- Bottoming Force Factor: Adjust the multiplier for the force needed for air bending to achieve the bottoming force.
- Z-Distance: Set the distance from the edge of the finger to the sheet’s corner. With automatic Z-axes, the finger position is calculated automatically in relation to the sheet’s end.
Production Settings
In the DELEM DA-66T Settings Mode, operators have the flexibility to fine-tune various parameters to optimize the bending process. Here’s a simplified overview of what can be adjusted:
- Stock Count Mode: Configure the stock counter to count up or down during production. Down counting is useful for completing a pre-determined quota, while up counting helps monitor production progress.
- Auto Bend Change Mode Step: Enable automatic step changes in the bending process with the Step mode. When enabled, the system loads the next bend parameters automatically after the start button is pressed.
- Parallelism Offset: Set a parallelism value for the Y-axis stroke. This value is active below the clamping point and adds to the Y2 parameter for precise bending.
- Lock Touch Screen when Started: Enable touchscreen locking to prevent accidental changes when the controller is in operation.
- Pressure Correction: Adjust the percentage of calculated force controlling the pressure valve to ensure accurate pressure application.
- Clamping Correction: Correct the clamping position of the beam for a secure hold. Positive values deepen the position, while negative values raise it.
- Default Part Support Return Speed: Set the return speed of the part support post-bending as a percentage of maximum speed, available only if a part support is installed.
- Part Support Extra Angle: Add an extra angle to the part support unit during decompression. Useful when the system includes a part support feature.
- Intermediate X for Z-movement: Define a safe X-axis position to prevent collisions during Z-axis movements, ensuring the machine operates safely across various die sizes.
- Intermediate R for X-movement: Specify an intermediate R-axis position to avoid collision due to X-axis movements within the die’s safety zone.
- Show Notes Automatically: Automatically display bend step notes in automatic mode when a new bend is selected, enhancing operator awareness and ensuring consistent operations.
These settings allow users to customize the DELEM DA-66T to better fit their specific production needs, maximizing both efficiency and safety.
Production Time Calculation
In the DELEM DA-66T Settings Mode, you can configure various parameters to optimize the production time during the bending sequence. Here’s a simplified overview:
Production Time Calculation:
- The production time is crucial for bend sequence computation and relies on the speed of axis positioning and the time taken for handling the product.
- Machine settings determine the positioning speed.
Manual Handling Time:
- The time needed for manual handling, such as turning a product, depends on the product’s dimensions—particularly its length and width.
- Smaller products are generally quicker to handle, but long products require more time for turns.
Turn Time Configuration:
- You can specify turn times in seconds for products of different sizes using a table.
- The table is divided into four length intervals with specific turn times based on the type of turn required.
- You can also set the length limit boundaries for these intervals, designated as Boundary 1, 2, and 3, to program different turn times for various product sizes.
By adjusting these settings, you can ensure efficient and accurate production times tailored to your specific product sizes and handling processes.
Time Settings
Set accurate system times to ensure that all machine operations are logged and synchronized with project timelines.
Tempo de exibição:Display date and time on the title panel, time only or no time at all.
Formato de hora:Display the time in 24 hours or 12 hours format.
Formato de data:Display the date in dd-mm-yyyy, mm-dd-yyyy or yyyy-mm-dd format.
Ajustar o tempo:To adjust the date and time. Adjusting the date and time will also adjust the date and time of the Windows operating system.
Perguntas Frequentes (FAQ)
Can adjusting settings in DELEM DA-66T Settings Mode affect machine safety?
Yes, it’s important to ensure that any adjustments made in the DELEM DA-66T Settings Mode comply with safety standards and manufacturer’s guidelines to prevent accidents and maintain safe operation of the machine.
Qual é a melhor maneira de calibrar minha prensa dobradeira para maior precisão?
To calibrate your press brake accurately, first ensure that the machine is leveled. Then, use a digital gauge to measure the angle of the bending die, adjusting it according to the manufacturer’s guidelines.
Com que frequência devo realizar manutenção na minha prensa dobradeira?
A manutenção de rotina deve ser realizada a cada 500 horas de operação da máquina. Isso inclui a inspeção dos principais componentes, a limpeza da máquina e a lubrificação das peças móveis.
Conclusão
In conclusion, mastering the DELEM DA-66T Settings Mode is crucial for optimizing your press brake operations. By effectively navigating and adjusting the machine’s settings, such as axis configurations, tooling parameters, and safety protocols, you ensure precise and efficient production outcomes. These adjustments not only enhance the performance but also prolong the lifespan of your equipment.
To fully leverage the capabilities of your DELEM DA-66T, it’s important to regularly review and update these settings based on your specific production needs. For further assistance or if you have any questions, please feel free to contact our team. Additionally, explore our other documentation for more insights into maximizing your machine’s potential.