HARSLE Genius Press Brake Tutorial For ESA S860 and S875
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HARSLE Genius Press Brake Tutorial For ESA S860 and S875

Views: 223     Author: Site Editor     Publish Time: 2022-11-03      Origin: Site

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Part 1 Fill The Oil and Cable Connections

Genius Press Brake Operation

Filling the oil tank with anti-wear hydraulic oil.

Genius Press Brake Operation

No less than 2/3 of the Oil Volume Level.

Genius Press Brake Operation

Connect the machine to the power source.  And connect to a 3-phase power source.

Genius Press Brake Operation

Switch on the power source.

Genius Press Brake Operation

Genius Press Brake Operation

Turn On the Machine Power Switch

Genius Press Brake Operation

Connect the pedal switch to the machine.

Genius Press Brake Operation

Genius Press Brake Operation

Turn on the power switch.

Genius Press Brake Operation

Genius Press Brake Operation

Check the main motor’s rotating direction.

Genius Press Brake Operation

If it rotates clockwise, then it is correct.

Genius Press Brake Operation

If it is rotating anti-clockwise.

Genius Press Brake Operation

Press the emergency stop.

Genius Press Brake Operation

Exchange the two wires connection.

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Part 2 Machine Start-up

Genius Press Brake Operation

Turn on the power switch.

Genius Press Brake Operation

Release the emergency stop button and start the oil pump.

Genius Press Brake Operation

Waiting For the System Loading

Genius Press Brake Operation

Open the EsaBend.

Genius Press Brake Operation

Tap the Editor. 

Genius Press Brake Operation

On the Manual page, find the reference point. 

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Test the X-axis running.

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Test the R-axis running.

Genius Press Brake Operation

Test the Z1-axis running.

Genius Press Brake Operation

Test the Z2-axis running.

Genius Press Brake Operation

Test the crowning system running. (A1-axis means V-axis.)

Genius Press Brake Operation

On the Punches and Dies List page, check the tooling parameters.

Genius Press Brake Operation

Measure the tooling to compare with the data.

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Genius Press Brake Operation

Part 3 Bending Programming

Genius Press Brake Operation

On the Programming List page, add a new bending program.

Genius Press Brake Operation

Genius Press Brake Operation

Input the sheet width. 

Genius Press Brake Operation

Genius Press Brake Operation

Input the sheet thickness. 

Genius Press Brake Operation

Make Measures to be 0, which is the outer dimensions.

Genius Press Brake Operation

Choose the Material.

Genius Press Brake Operation

Make the program to be numerical.

Genius Press Brake Operation

Choose the punch and die.

Genius Press Brake Operation

Genius Press Brake Operation

Enter into the Editor page after confirmation.

Genius Press Brake Operation

Input the bending length and angle.

Genius Press Brake Operation

Add the second bending step.

Genius Press Brake Operation

Input the bending length and angle again.

Genius Press Brake Operation

Import the program name and save.

Genius Press Brake Operation

Start bending on the Automatic page.

Genius Press Brake Operation

Part 4 Bending Products

Genius Press Brake Operation

Place the metal sheet. The sheet will touch the stop fingers.

Genius Press Brake Operation

Step the pedal.

Genius Press Brake Operation

Complete Step 1.

Genius Press Brake Operation

Press the pedal. And complete Step 2.

Genius Press Brake Operation

Part 5 Measurement And Calibration

Genius Press Brake Operation

Measure the first bending distance.

Genius Press Brake Operation

Measure the second bending distance.

Genius Press Brake Operation

Using the angle ruler and measure the bending angles in two positions: left and right.

Genius Press Brake Operation

Error found. One side is measured at 91°.

Genius Press Brake Operation

Genius Press Brake Operation

Enter the calibration parameters -1.

Genius Press Brake Operation

Bend again for testing.

Genius Press Brake Operation

Measure again.

Genius Press Brake Operation

It is correct now.

Genius Press Brake Operation

Part 6 Graphic Programme&3D Simulation Bending

Genius Press Brake Operation

Graphic Programme.

Genius Press Brake Operation

On the Programming List page, add a new bending program. And set the parameters as above.

Genius Press Brake Operation

Generate the final bending program from the graph.

Genius Press Brake Operation

On the Editor page, click Calculate.

Genius Press Brake Operation

Click the Optimize.

Genius Press Brake Operation

Click the Simulate.

Genius Press Brake Operation

Click Continue until the bending is finished.

Genius Press Brake Operation

3D simulation bending.

Genius Press Brake Operation

On the Automatic page, click on the icon in the lower right corner. 

Genius Press Brake Operation

Choose the Extrusion Viewer.

Genius Press Brake Operation

Click the First Bend.

Genius Press Brake Operation

Click the Start.

Genius Press Brake Operation

Part 7 Switch Off

Genius Press Brake Operation

Step the pedal switch to lower the punch against the die.

Genius Press Brake Operation

Press the emergency stop buttons.

Genius Press Brake Operation

Turn off the power switch.

Genius Press Brake Operation

This is all about today’s tutorial and feels free to contact us if you have further questions.

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