Views: 181 Author: Site Editor Publish Time: 2023-06-26 Origin: Site
The working table of the roof tile roller forming has six processes, (i.e. Hexagonal runner) the turning of the working table, in addition to a level of mechanical indexing, positioning but also set up a set of precision positioning mechanism, completely ensure that each stamping process, the accurate positioning of the working table mold, the installation of the upper die slide is a box structure, slide guide and the upper guide of the body, contact length is large, each stamping of the upper die, the process has a second stamping of the mud billet that The first time the upper die presses the tile blank in place, the upper die rises 10 mm.
Roof tile roller forming machine production of color steel plate products are widely used in construction appliances, transportation and other industries. The construction industry is mainly used for steel structure plant, airport, warehouse and refrigeration and other industrial and commercial buildings such as roof walls and doors, civil buildings using color steel plate is less. The advantages of color steel plates are good corrosion resistance, bright colors, beautiful appearance, easy processing and forming and original strength of steel plates, and lower cost, etc.
Guided four-pillar high-speed high-quality molded color tile equipment: using a number of advanced technologies, the host "body" without welding, all using "cast steel" to build from, so the whole machine will not be due to "welding The "main machine" body is deformed due to "stress" caused by "welding". The main machine "pressure cylinder and main tile mould" are bound by a "guide sleeve" to 120mm "four solid guide hydraulic pillars", the "main tile The "main tile mould" runs vertically up and down without any vertical deviation, which especially protects the main tile mold from damage and also greatly extends the service life of the "main tile mould".
Cold-formed steel is the main material for making light steel structures and is made from cold-formed steel sheets or strips, and its wall thickness can be made very thin by C-beam machines, which greatly simplifies the production process and improves production efficiency. Can produce with the general hot rolling method is difficult to produce the wall thickness of uniform but complex cross-sectional shape of a variety of profiles and different materials of cold-formed color steel equipment.
After making the mud billet get fully exhausted, the upper mold then presses the tile billet into place before returning to the highest position, thus the mold has a long service life and quality of the pressed products is good. The colored steel tile presses are equipped with a lubrication system, which automatically lubricates all the load bearing, transmission gear mechanism movement guide and other parts when the machine is running.
The first and second generation of "automatic molded tile equipment" all use "swing cylinder driven slide", "swing cylinder" belongs to "moulded colour tile Equipment" is "extremely fragile" accessories, if forming speed is too fast, resulting in slide impact force, buffer easy vibration, resulting in cracks when tiles, is the first, the second generation of color tile equipment in the "persistent problem". This is why the fastest forming speed is 6 tiles per minute. The HJ-10 type high speed color steel press equipment is guided by a "built-in straight oil cylinder" and the sliding table is driven by intelligent hydraulic buffer technology. The hydraulic cushioning of the sliding table can be adjusted freely, which makes the sliding table run smoothly, safely and reliably. A number of advanced technologies are adopted. The main machine "body" is not welded, all are made of "cast steel", so the whole machine will not be "welded" to produce "stress" and "stress". Stress" will not cause deformation of the "main machine" body. The main machine "pressure cylinder and main tile mould" are bound by a "guide sleeve" to 120mm "four solid guide hydraulic pillars", the "main tile The "main tile mould" runs vertically up and down without any vertical deviation, which especially protects the main tile mold from damage and greatly extends the life of the main tile mold.
The colored steel house is a new concept of environmental protection and economic housing with light steel H-beam and channel steel as the skeleton, sandwich panel as the wall material, standard module series for space combination, and the components are bolted or welded. It can be easily and quickly assembled and disassembled, realizing the general standardization of temporary buildings, establishing the concept of environmental protection and energy saving, fast and efficient construction, and making temporary houses enter a field of series development, integrated production, matching supply, stocking and multiple turn-around of shaped products.
The roof tile roller forming equipment adopts high level automatic control software to achieve production information management, the whole unit automatic control system adopts a highly integrated network, making the automatic system performance more superior. roof tile roller forming equipment adopts high level automatic control software to achieve production information management, the whole unit automatic control system adopts a highly integrated network, making the automatic system performance more superior. roof tile roller forming equipment also With the advantages of operation, maintenance, maintenance and mechanical debugging, mold replacement, etc., the focus of demand for roof tile roller forming equipment is mainly concentrated in medium and large, heavy and other high-end products, in order to meet market demand, China's roof tile roller forming equipment enterprises R & D and innovation capabilities greatly improved, the product structure has been further optimized, the market competitiveness has been further enhanced.
Manually put the blank and take the blank. Working procedure: Before using equipment, check whether the connections are secure and whether the installation bolts and nuts are tightened. The left and right chassis should be filled with sufficient lubricating oil before powering on and starting the machine for a test run. First empty running carefully observe, there is no vibration and noise, whether the oil window to oil, each part movement is coordinated. All normal before installing the mold, when installing the mold must cut off the power supply, with manual moving motor belt or big gear, so that the table transposition, and make the slide seat rise to the highest point, the best with an object support in the table and slide seat bottom surface between, to prevent the slide seat natural fall caused by accidents.
The automatic roof tile roller forming can be installed and used alone, but it requires manual loading and unloading of billets, or it can be equipped with automatic loading frame and unloading robot to form a tile production line with extruder, roof tile roller forming, billet feeding machine and tile tray conveying line, which does not require manual operation at all. The machine is mainly composed of left and right body, bottom connecting rod, top case cover, sliding seat, hexagonal runner, belt pulley, gear mechanism, groove wheel mechanism, cam mechanism, lubrication pump, oil circuit system, electric control part, etc.
Roof tile roller forming equipment in the production process will inevitably appear this or that problem, the most common is the color steel plate deviation problem, once the deviation will affect the production efficiency of machinery and product qualification rate, so we must know how to correct these errors.
After long time of research and exploration, we have come up with a method to adjust this problem: if the equipment plate runs to the right, you need to use iron blocks to pad to the left corner, or flatten the right roller, the first few axes of deviation will flatten the first few axes, the top roller should be consistent with the bottom roller, if the top is flattened, the bottom should also be flattened, the uniform and symmetrical roller cannot be changed. If still can't, first of all, the colored steel tile press machine before, after two rows of equal four corners from the big frame to adjust the height of the upper end of the bottom axis consistent position, and then from the first row to the last row, find a line straight, check whether the lower axis in a horizontal line, the lower axis left, right two sides into the level. The first and last row of color steel tile equipment find a good symmetry point, then fasten both sides of the locking mother, pull a straight line before and after the positive center of the middle runner, adjust the gap between the upper and lower axes, then you can adjust the machine along the straight line. In fact, the remedy for the plate deviation is to need our long-term production and test, different deviation direction has a different remedy, but one thing to note is that whether it is the mechanical roller or other parts need to be aligned on both sides, only the two sides can be aligned to maintain symmetry, the shape of the product will be neat.
Control Cabinet Panel
1. The oil pump switch is used to control the start and stop of the oil pump. Before running, please turn on the oil pump first to provide pressure for the hydraulic system. After the oil pump is running, pay attention to whether the running direction of the oil pump should be the same as the direction of the arrow. If it is not consistent, please change any two of the three phases of electricity in the oil pump motor with each other.
2. Under the cut, the return button is to control the cutter operation. If press down cut, return button are invalid, generally should consider whether the hydraulic oil tank oil level is too low, should give the oil tank to replenish hydraulic oil. In addition, cutting knife down and returning process, encounter the limit switch in front of the operation will automatically stop.
3. Forward and reverse is through the inverter control host forward and reverse operation, its speed can be controlled by the high speed / low speed switch on the panel. Be sure to set the speed switch at high speed in automatic operation.
4. The user should first set length value and the planned number, then by using the [Select] key, select the run option and press the [OK] key to achieve automatic operation. When the completed number is less than the planned number, the system will start running until the two are equal; when the completed number is greater than or equal to the planned number, the system will start running and stop automatically after only one board is rolled and cut. Press the [Reset] key to stop the machine.
5. If the host does not run, the display shows the upper arrow, indicating that the cutter is less than the upper limit. Please open the oil pump, the cutter will automatically go up in place, and the host starts running. If the main machine is not running at low speed at 150 mm before stopping, it will not be able to ensure the accuracy of the rolling plate.
6. Do not turn on the oil pump during the first test roll to avoid losses due to incorrect lengths. After the first piece is rolled, press the reset button, then use the ruler to measure its actual length. Generally, the length of the first piece rolled is in error with length set by the user, adjust the error and then use the [Down Cut] button and [Back] button on the panel to complete the cutting of the first piece. When there is a fixed deviation between displayed length and actual length, the user can use the following method to adjust it: reverse: if set length is 2000 mm and actual length is 1998 mm, set set length to 2002 mm, so that actual length is still 2000 mm.
7. In the automatic operation, if you need to stop temporarily, you can press the [OK] key. At this point, the system pauses and remembers rolled out length, if it runs again, press the [OK] key again. If the [Reset] key is pressed during operation, rolled length will not be remembered and needs to be set again in [Progress].
8. The manual option is used for debugging the machine and can be operated without the user. The settings in the manual option are directly related to the measurement accuracy and cannot be easily modified by the user.
1. The center line of the upper and lower rollers of the tile press should be on the same plane, with the center wheel prevailing and the flatness no greater than 1 mm.
2. The gap between the upper and lower rolls of each row of the tile press is equal, and the gap deviation is + 0.1 mm.
The correct commissioning of the colored steel tile press can improve the service life of the tile press and bring corresponding efficiency and benefits to the enterprise. Reasonable and regular operation will also avoid the occurrence of some unnecessary accidents, so that the operator itself is also a very good way. Color steel tile equipment, tile press machine pressure plate runaway debugging method, such as the board to the right, pad the left corner, or fall right bottom flat.
First, the colored steel tile press machine equipment machine before and after the two rows of the four corners of the team from the big frame to the height of the upper end of the bottom axis of the same amount, and then from the first row to the last row, find a line straight, check, the lower axis is in a straight line, the lower axis left and right side of the adjustment into the level. Find the center of the first and last row of colored steel tile equipment, then fasten the two sides of the locking mother, in front of the positive center of the middle wheel.
1. Use the tool to loosen the positioning screws behind the bottom knife to prepare the mother, where the gap is large, slightly adjust where the positioning screws.
2. Raise the upper knife, release the plate and lower the upper knife to see if it can be cut.
3. If it can be cut off, put the spare mother on. If it cannot be cut off, continue to adjust until it is cut off.
4. If only adjusting the back of the screw does not work, you need to loosen the front of the screw, which is slightly loose, to avoid a large number of looses caused by the upper and lower knife misalignment and chew knife.
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