The use of hydraulic press and working principle of ceramic hydraulic press
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The use of hydraulic press and working principle of ceramic hydraulic press

Views: 715     Author: Site Editor     Publish Time: 2022-06-21      Origin: Site

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Use of Hydraulic Press:

●Making ceramics:

Many see the creation of ceramics as handcrafted, requiring finesse hands - nowhere near as powerful as a hydraulic press can provide. However, many ceramic professionals find great success with the press. A hydraulic press is attached to each cylinder through a die, and the press then shapes the clay into any shape you want, such as plates, cups, and ornaments.

 

Hydraulic press can produce ceramic products faster and more consistently than manual work. Nonetheless, you still have a lot of artistic control over each product, such as introducing a unique factor into paints, details, and glazes.


hydraulic press

● Forging:

 

Blacksmiths are craftsmen who create intricate works out of steel. The process involves heating metal in a forging furnace, then hammering it hundreds or even thousands of times to shape it and increase its strength. A hydraulic press can be struck repeatedly with the force of a hammer, while a blacksmith does not.

 

This greatly simplifies the process, allowing the blacksmith to produce more with less effort. Since the cylinder hits the same spot with the same power every time, it is more reliable and precise than manual hammering.


● Organize daily necessities:

 

Have you ever thought about putting makeup powder in its container? The answer is by using hydraulic presses. By applying a lot of force, the makeup is compressed into a small piece, firm enough to hold its shape, but loose enough to be picked up by a makeup brush.

 

Also, the medical industry uses hydraulic presses when making pills. The compressed powder remains intact when swallowed, but it dissolves easily once it reaches the digestive tract.

 

The food industry presses foods such as meat and cheese before packaging. Not only does this make food easier to pack and transport, but it also extends shelf life by excluding air, giving microscopic life no chance to thrive.

hydraulic press

● Waste disposal:

 

Hydraulic presses can help you recycle specialty waste. For an oil filter, a press can compress it to a fraction of its original size while squeezing out any remaining oil, allowing you to reuse or dispose of it individually. In a more general case, a random selection of ordinary junk can be compressed into convenient cubes for easy disposal.


The working principle of ceramic hydraulic press

The production of ceramic tiles can use two forming methods: grouting and pressing. At present, S tile manufacturers all adopt the latter type, and the production process is as follows: mud material production, vacuum mechanism mud flakes, pressing into a wooden pot, drying, glazing, and firing. Ceramic tile molding machines are generally produced by friction presses, single-column or multi-column hydraulic presses. Shandong Weili Heavy Industry Machine Tool Co., Ltd. will press the table top, stroke, opening size, system pressure, running speed, automation degree, etc. of the ceramic tile press according to the needs. The 800-ton ceramic tile pressing and forming hydraulic press is one of the more commonly used ones. It adopts PLc programmable controller to realize automatic pressing, automatic feeding, automatic distribution, automatic pressing and automatic brick output, which reduces labor intensity and improves production. Efficiency, procurement understands the equipment.

hydraulic press

Working Principle of Hydraulic Press:

It mainly relies on liquid pressure to complete the work, and most of them belong to the category of high pressure and large flow. The oil pump transports the hydraulic oil to the integrated cartridge valve block, and distributes the hydraulic oil to the upper or lower chamber of the cylinder through each one-way valve and relief valve. Under the action of high-pressure oil, the cylinder is moved. The hydraulic machine uses liquid device to transmit pressure. Liquids obey Pascal's law when they transmit pressure in a closed container. From the schematic diagram of the hydraulic system of the 800-ton ceramic tile pressing and forming hydraulic press, it can complete the actions of rapid drop, slow drop, working pressurization, pressure maintenance, pressure relief return, floating edge blanking and ejection. The hydraulic cylinder mainly realizes two actions: fast drop in idle stroke and slow drop for pressurization. Main cylinder action: pressurize, maintain pressure, release pressure and return, stop. Cylinder ejection action: ejection, retraction, stop, etc.

hydraulic press

The ceramic hydraulic press has a four-beam and four-column structure, with accurate positioning, no pressure bias or mold crushing phenomenon, high product yield, and neat and beautiful appearance. Using a unique double-sided floating pressurization production process, the upper and lower pressures of each brick are consistent, and the strength is uniform; the equipment can set the exhaust time, and there will be no cracks and cracks, and different exhaust times can be set according to different raw materials; advanced hydraulic pressure The transmission system has strong stability, stable operation and no noise, which greatly improves the service life of the equipment.

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