How To Calibrate A Press Brake
You are here: Home » Support » Tutorials » Press Brake » How To Calibrate A Press Brake

How To Calibrate A Press Brake

Views: 1149     Author: Site Editor     Publish Time: 2023-02-26      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

Press brakes are important tools in the manufacturing industry used for bending and shaping metal sheets. The accuracy and precision of a press brake machine depend on how well it is calibrated. Press brake calibration is the process of adjusting the machine to ensure that it produces accurate bends and shapes as per the specified requirements. 


Step 1: Clean the Machine

The first step in press brake calibration is to clean the machine. A dirty machine can affect the accuracy of the calibration. Clean the machine with a cloth and ensure that there are no dirt, dust, or debris on the machine's surface. Pay attention to the machine's bed, ram, and backgauge since these are the parts that are most likely to be in contact with the metal sheets.

clean machine


Step 2: Check the Oil Level

Check the oil level in the hydraulic system of the machine. Low oil levels can cause the machine to operate poorly, leading to inaccurate results. The oil level should be checked before each use to ensure that there is enough oil to operate the machine efficiently.

oil level


Step 3: Inspect the Machine

Inspect the machine for any damage, wear, or tear. Damaged or worn out parts can affect the accuracy of the press brake. If you find any damaged parts, replace them before proceeding with the calibration. Some of the parts that you need to inspect include the bed, ram, backgauge, and bending tool.

inspect machine


Step 4: Set Up the Machine

The next step is to set up the machine for calibration. This involves setting up the machine's backgauge, bending tool, and clamps. Ensure that the backgauge is set to the correct distance from the bending tool, and the clamps are holding the metal sheet securely in place. Also, ensure that the bending tool is at the correct angle to produce the required bend angle.

set up machine


Step 5: Test Bend

Before proceeding with the calibration, it is essential to test the machine to check its accuracy. This is done by performing a test bend. The test bend involves bending a metal sheet to the required angle and checking if it is accurate. If the bend angle is not accurate, adjust the machine accordingly until you achieve the desired angle.

test bend


Step 6: Adjust the Machine

The next step is to adjust the machine to achieve the required accuracy. The adjustments will depend on the type of machine you are calibrating. The following are the adjustments that need to be made for a press brake machine:

adjust the machine


a) Ram Parallelism

The ram parallelism refers to the alignment of the ram with the bed. To adjust the ram parallelism, place a straight edge on the bed and check if it is parallel to the ram. If the straight edge is not parallel to the ram, adjust the machine until the two are aligned.

ram aligment


b) Bending Angle

The bending angle is the angle at which the metal sheet is bent. To adjust the bending angle, adjust the bending tool until you achieve the desired angle.

bending angle


c) Crowning

Crowning refers to the curve on the bed that compensates for the deflection caused by the pressure of the metal sheet during bending. To adjust crowning, adjust the bed's hydraulic cylinders until you achieve the desired curve.

crowning system


d) Backgauge

The backgauge is used to position the metal sheet in the correct position for bending. To adjust the backgauge, adjust the distance between the backgauge and the bending tool until you achieve the desired distance.

backgauge


Step 7: Re-Test the Machine

After adjusting the machine, perform another test bend to check if the machine is now accurate. If the machine is still not accurate, repeat the adjustment process until you achieve the desired accuracy

re-test


In conclusion, calibrating your press brake is crucial to achieving accurate and consistent results. Regular calibration can help prevent costly mistakes and improve your overall productivity. By following the above steps, you can calibrate your press brake quickly and effectively. However, if you are unsure about any aspect of calibrating your machine, it is always best to consult the manufacturer's instructions or seek the advice of a professional.

Get A Quote
Home
Subscribe
Copyright  2023 Nanjing Harsle Machine Tool Co. Ltd. All rights reserved.