When it comes to configuring tools for the DELEM DA-69S control system, understanding the tool configuration process is essential for enhancing machine efficiency and precision. If you’re seeking guidance on how to perform tool configuration on your DELEM DA-69S, you’re in the right place.

In this article, I’ll provide a clear and concise explanation of the tool configuration process, ensuring you have the insights needed to optimize your machine’s performance. Whether you’re a seasoned operator or new to using the DELEM DA-69S, this guide will equip you with the knowledge to efficiently manage tool settings, reduce setup times, and ensure accuracy in your operations.

Introduction

Standard Procedure

When the function Tool setup has been activated, the screen shows a front view of the machine set-up in the upper half of the screen. In the lower half of the screen, the tool data is displayed. In this screen, the placement of tools in the machine can be programmed.

In the front view, the following machine elements are shown, from top to bottom:

• Press beam

• Adapter for punch (if a punch adapter has been programmed)

• Punch

• Die

• Adapter for die (if a die adapter has been programmed)

• Table

The machine parts have already been preselected in the Machine mode. Normally these parts will not change. Whether an adapter can be programmed depends on the adapter parameters in the same Machine mode.

Tool selection

The process involves selecting the appropriate machine program and allowing the system to determine the best tools for the task. Key parameters such as tool type, size, and material must be defined to ensure accurate tool selection. Following these steps ensures the DELEM DA-69S performs optimally in tool configuration mode.

When starting a new tool configuration, the machine opening is empty.

Select Add to add a tool to the configuration; punch, die or adapter (if enabled).

When a tool has been chosen (e.g. a punch), it is placed in the machine with maximum available length.

After a tool is placed, the tool ID can be changed by selecting the Punch ID in the screen and tapping on the List view.

When typing part of a tool ID, the DELEM DA-69S control offers a list of matching tools as a filtering function.

By tapping Advice from this screen a limited selection from the available tools will be made and displayed. The criteria for the selection are:

• Product radius must be within ±50% of the preferred radius.
• Bending force must not exceed the tool’s resistance.
• Tool angle must be equal to or smaller than the required product angle.
• Bend method must match, such as selecting hemming tools for hem bends.

The full list can be displayed by tapping Show All.

Auto select

Within the DELEM DA-69S Tool Configuration, users can access a variety of tool types, each selectable based on the specific requirements of the task. The auto configuration process automatically evaluates these options, considering factors like compatibility and efficiency. Understanding these criteria helps in maximizing the use of DELEM DA-69S tool capabilities.

Configuring Multi-V and Vario-V Tools

When using Multi-V tools with the DELEM DA-69S Tool Configuration, operators can take advantage of specialized settings designed to enhance compatibility.

For Multi-V dies with multiple V- or U-openings, you can either select a specific opening or choose the Multi-V die option (V = *). If a specific opening is chosen, it will be used for the bend sequence calculation. With the Multi-V die option, the control selects the opening that results in a product radius closest to the desired radius.

If a different opening is chosen during calculation, the control uses it for remaining bends not yet in the sequence.

For a Vario-V die with a variable V- or U-opening, selection is similar to other dies, but the V-value isn’t initially programmed. The control either chooses the most suitable V-value or uses a programmed V-value if specified.

If the system uses discrete positions, only those are possible; otherwise, the nearest available value is used. In Bend Sequence mode, the V-opening (Multi-V) or V-value (Vario-V) can be modified using ‘Modify, Shift Die’. Similar functionality is available in Program mode through the Die positioning function.

Positioning or Repositioning

For precise tool configuration on the DELEM DA-69S, change a tool’s length or position by selecting the field, entering a new value, and pressing ENTER. Tools can be chosen by tapping and repositioned by dragging, with the option to lower your finger for precise control.

The snapping function aids alignment, indicated by a red line, ensuring tools align correctly. You can modify tool setups by adding or deleting components, adjusting lengths, or changing orientations to fit operational needs.

• Adjust Length & Position: Select, enter new value, and confirm changes.
• Reposition Tools: Tap to select, drag to desired location with precision control.
• Snapping Support: Align tools with visual cues.
• Setup Flexibility: Add, remove, or modify tools easily.

Tool Segmentation of Individual Tools

In the DELEM DA-69S, tool configuration becomes seamless with its advanced segmentation capabilities. When using segmented tools, which are composed of desired sizes, the system supports and facilitates optimal tool segmentation.

The control system includes three distinct views in the Tool Setup screen that help manage this process effectively. These views, accessible through the selection buttons on the left side of the machine front view, are:

To begin configuring the tool segmentation, access the Tool Setup screen. The ability to segment tools is contingent upon the segments being programmed. This programming is achievable in Machine mode under the Punches and Dies libraries.

In the Bend Sequence mode, after configuring the desired tools, the system can calculate the most efficient bend sequence. Through segmentation, the system automatically determines the correct tool length by assessing ‘maximum inter-tool distance’ and optionally ‘tool length tolerance’ to find the best segmentation solution.

Step-by-Step Guide for Tool Segmentation:

• Tool View Segmentation: Press the tool segmentation function within Tool view. The system calculates the optimal segmentation based on programmed segment lengths and availability. Results are displayed, and optimization process indicators turn green for an exact match or yellow for a non-exact but valid length.

• Handling Assignments: Access assignments via the Assignments button, setting parameters like ‘Max inter segment distance’ and enabling ‘tool length tolerance’ for allowed deviation.

• Switching to Segmentation View: Modify segments within the Segmentation view, where segments are visually displayed and detailed in a list. This view allows movement and changes to individual segments.

• Tool Library Segmentation: To utilize the segmentation function based on available segments, populate the library in Machine mode under the Punches or Dies properties. Program each tool’s segment length and available quantities in the Segmentation tab.

This comprehensive guide ensures precise tool configuration on the DELEM DA-69S, optimizing your bending operations by leveraging seamless tool segmentation.

Station selection and repositioning

In the process of tool configuration on a DELEM DA-69S, the Station view plays a crucial role. This view allows for the efficient selection and repositioning of tool stations, which are clearly highlighted for easy identification. In this view, you can either program an alternate position or simply drag the tool station to a new desired location within the machine. This flexibility enables users to optimize their setups without altering tool specifics.

Step-by-Step Guide for Tool Configuration:

1. Understanding Tool Stations: A tool station is a configuration where punches and dies overlap. This alignment signifies an active station. Even if the punches shift but maintain overlap with the dies, it is still valid. This versatility allows for configurations like two punches opposite a single die, which is particularly beneficial for handling constrained bends.
2. Repositioning Tools: In Station view, reposition tool stations by either entering a new position or dragging them to a new spot. This process doesn’t disrupt the relative positioning of the stations, ensuring continued accuracy in operations.
3. Modifying Stations: Easily manage your tool stations by using the ‘add’ button to duplicate existing stations or the ‘delete’ button to remove them. This allows for quick adjustments to your tool configuration setup.

By understanding and utilizing the features of the Station view, you can effectively address configuration challenges, optimize their tool setups, and ensure precise bending operations.

Frequently Asked Questions(FAQ)

Conclusion

In summary, mastering tool configuration on the DELEM DA-69S involves understanding the setup views, accurately selecting and repositioning tool stations, and making necessary adjustments to optimize performance. By following the outlined steps, you ensure precise bending operations and maintain the integrity of your machine’s configurations.

To further enhance your experience and resolve any lingering questions, we encourage you to reach out to our team for in-depth support. Additionally, explore our other technical documentation for more insights into maximizing the potential of your DELEM DA-69S.