Is your press brake operating at peak performance? Ensuring the correct hydraulic oil volume is crucial for efficient, safe operation. Learn how to determine the right amount for your machine.

Optimal hydraulic oil volume is essential for smooth press brake operations, reducing wear and ensuring consistent performance. This guide helps you understand how to measure and adjust the oil volume for maximum efficiency.

Now, let’s explore how the correct hydraulic oil volume affects your press brake’s overall performance.

Hydraulic oil volume for our HARSLE press brakes refers to the amount of hydraulic fluid required to operate the hydraulic system of machines. The hydraulic system is responsible for providing power and control to various components. 

The hydraulic oil volume required for a machine depends on factors. Such as the size of the machine, the type of hydraulic system, and the operating conditions. Generally, a larger machine with a more complex hydraulic system will require a larger volume of hydraulic oil.

According to the actual equipment situation and feedback from the after-sales work, we have compiled the following contents to facilitate customers to better and faster complete the refueling work before the use of equipment in the follow-up. In general, hydraulic oils used in HARSLE press brakes & shearing machines should have good anti-wear properties, high viscosity index, good thermal stability, and low foaming characteristics.  Hydraulic oil volume.

The most common hydraulic oils we suggest to our customers for press brakes & shearing machines are #46 anti-wear hydraulic oil. which is cost-effective and provides good lubrication and protection against wear. It #46 antiwear hydraulic oil, in particular, offers several advantages:

1. Enhanced Protection. #46 antiwear hydraulic oil contains special additives that enhance its lubricating properties, protecting hydraulic systems from excessive wear and tear, corrosion, and rust.

2. Increased Efficiency. This hydraulic oil has a high viscosity index, meaning it maintains its viscosity even at high temperatures, leading to reduced friction and better efficiency of hydraulic systems.

3. Improved Performance. Hydraulic oil volume. The excellent anti-wear and anti-foam properties of #46 antiwear hydraulic oil help to maintain system performance and minimize the chances of breakdowns or equipment failure.

4. Longer Service Life. Hydraulic oil volume. The superior protection offered by this oil extends the service life of hydraulic components, which in turn, reduces maintenance and replacement costs.

Overall, #46 antiwear hydraulic oil provides a significant advantage in terms of improved equipment performance, reduced maintenance costs, and longer service life.

Hydraulic Oil Volume

Types Of Hydraulic Oil

No.	Press Brake Model	Oil Tank Capacity
		Smart+Genius	Econom
1	30T1200	85L	85L
2	40T1600	110L	110L
3	63T2500	170L	155L
4	80T2500	175L	170L
5	80T3200	230L	200L
6	100T2500	200L	190L
7	100T3200	250L	230L
8	100T4000	320L	300L
9	125T2500	200L	190L
10	125T3200	250L	230L
11	125T4000	320L	300L
12	160T3200	310L	290L
13	160T4000	390L	360L
14	200T3200	310L	290L
15	200T4000	390L	360L
16	250T3200	360L	330L
17	250T4000	450L	400L
18	250T6000	850L	800L
19	300T3200	500L	500L
20	300T4000	600L	600L
21	300T5000	680L	680L
22	300T6000	930L	930L
23	400T4000	600L	600L
24	400T5000	680L	680L
25	400T6000	950L	950L
26	500T5000	760L	760L
27	500T6000	950L	950L
28	600T6000	1100L	1100L

Hydraulic oil is a type of fluid used in hydraulic systems to transfer power and lubricate moving parts. There are several types of hydraulic oil, including:

1. Mineral oil: This is the most common type of hydraulic oil, which is made from petroleum. It has good lubricating properties and is suitable for most hydraulic applications.

2. Synthetic oil: This type of hydraulic oil is made from synthetic base stocks, such as polyalphaolefin (PAO), esters, or diesters. Synthetic hydraulic oil provides better performance in extreme temperatures and high-pressure applications than mineral oil.

3. Biodegradable oil: This type of hydraulic oil is made from vegetable oil or other biodegradable materials. It is used in environmentally sensitive areas to prevent contamination of soil and water.

4. Fire-resistant oil: This type of hydraulic oil is used in applications where there is a risk of fire. It is made from water or synthetic esters and has a higher flash point than mineral oil.

5. HVI oil: High viscosity index (HVI) oil is a type of hydraulic oil that maintains its viscosity over a wide temperature range. It is suitable for use in applications that experience significant temperature variations.

Our recommended hydraulic oil #46 is called Synthetic Anti-Wear Hydraulic Oil  # 46, the second category of Synthetic oil.  And its Performance Features are as below:

● Antiwear protection for high-pressure systems

● Recommended for gear, vane and piston pumps

● Contain rust, oxidation and foam inhibitors

● Designed for extreme-temperature operation

● Hydrolytically stable and readily separate from water

The Maintenance Of Hydraulic Oil

Proper maintenance of hydraulic oil is crucial for ensuring the longevity and optimal performance of hydraulic systems, including press brakes. Here are some important tips for maintaining hydraulic oil:

1. Regularly monitor oil levels: Check oil levels regularly and ensure that the oil is within the recommended range. Low oil levels can cause damage to the system, while high levels can cause foaming and reduced performance.

2. Check oil quality: Regularly test the quality of the hydraulic oil to ensure that it is still performing effectively. This can be done through oil analysis, which will check for contaminants, water content, and viscosity.

3. Change oil regularly: Change the hydraulic oil at the recommended intervals or sooner if the oil has become contaminated or has degraded. Dirty or contaminated oil can cause damage to the system and reduce performance.

4. Use the recommended oil: Use the type of hydraulic oil recommended by the manufacturer of the press brake. Using the wrong type of oil can cause damage to the system and reduce performance.

5. Keep the system clean: Keep the hydraulic system clean and free of debris. Dirt and debris can contaminate the oil and cause damage to the system.

6. Check and replace filters: Check and replace filters regularly to ensure that they are not clogged and are working effectively. Clogged filters can cause a drop in pressure and reduced performance.

The frequency of hydraulic oil changes in press brakes will depend on a variety of factors, including the manufacturer’s recommendations, the intensity and frequency of use, the operating conditions, and the quality of the oil itself. In general, it is recommended to change the hydraulic oil in press brakes at least once a year. However, if the press brake is heavily used or operates in harsh environments, the oil may need to be changed more frequently.

Proper maintenance of hydraulic oil volume is crucial to ensure the efficient and safe operation of a machine. This includes regular checks of the oil level and quality, as well as timely replacement of old or contaminated oil. Failure to maintain the correct hydraulic oil volume can result in decreased performance, increased wear and tear on components, and even equipment failure.

It is important to monitor the condition of the oil regularly and perform oil analysis to ensure that it is still performing effectively. Signs that the oil needs to be changed include a decrease in viscosity, increased operating temperature, foaming, and contamination with debris or water. If any of these signs are present, the hydraulic oil should be changed immediately to prevent damage to the press brake and ensure optimal performance.